{"id":1268,"date":"2020-06-12T06:16:56","date_gmt":"2020-06-12T06:16:56","guid":{"rendered":"https:\/\/aluminiumceramicfiber.com\/?p=1268"},"modified":"2020-10-30T06:29:17","modified_gmt":"2020-10-30T06:29:17","slug":"aluminum-alloy-smelting-process","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/aluminum-alloy-smelting-process\/","title":{"rendered":"Proses Peleburan Paduan Aluminium"},"content":{"rendered":"

Tugas utama dalam proses peleburan paduan aluminium adalah memasukkan bahan baku logam dengan proporsi tertentu ke dalam tungku. Setelah dipanaskan dan dilelehkan hingga menjadi cairan logam, komposisi cairan logam tersebut disesuaikan agar menghasilkan cairan paduan yang memenuhi persyaratan. Dalam proses peleburan, diterapkan metode yang sesuai untuk mengendalikan kandungan gas dan pengotor teroksidasi agar memenuhi komposisi yang ditentukan, serta memastikan bahwa hasil coran mendapatkan cairan paduan berkualitas tinggi.<\/p>\n

\"Proses<\/p>\n

Karena sifat-sifat unsur aluminium, paduan aluminium cenderung mengalami penguapan yang hebat dan mudah teroksidasi. Oleh karena itu, penghilangan gas dan kotoran telah menjadi masalah utama dalam proses peleburan paduan aluminium. Untuk memperoleh cairan paduan aluminium berkualitas tinggi, diperlukan pengendalian yang ketat terhadap proses peleburan<\/a> dan menerapkan berbagai cara untuk mengendalikannya dari segala sisi.<\/p>\n

Proses Peleburan Paduan Aluminium<\/h2>\n

Pemuatan tungku \u2192 peleburan (penambahan tembaga, seng, silikon, dll.) \u2192 penghilangan terak \u2192 penambahan magnesium, berilium, dll. \u2192 pencampuran \u2192 pengambilan sampel \u2192 penyesuaian komposisi bahan \u2192 pencampuran \u2192 cairan logam \u2192 penghilangan terak \u2192 konverter \u2192 transformasi cairan logam dan pendinginan \u2192 pengecoran.<\/p>\n

\"\"<\/p>\n

Pengisian Tungku<\/strong><\/p>\n

Metode pemuatan tungku yang benar sangat penting untuk mengurangi kerugian pembakaran logam dan mempersingkat waktu peleburan. Letakkan satu lapisan ingot aluminium di dasar tungku, masukkan bahan yang mudah terbakar, lalu tekan dengan ingot aluminium. Bahan muatan tungku yang memiliki titik leleh lebih rendah ditempatkan pada lapisan atas, sehingga meleleh lebih dulu, mengalir ke bawah untuk menutupi bahan yang mudah terbakar di bawahnya, dan dengan demikian mengurangi kerugian akibat pembakaran. Berbagai bahan muatan tungku harus didistribusikan secara merata dan seimbang.<\/p>\n

Mencair<\/strong><\/p>\n

Proses dan kecepatan peleburan memiliki pengaruh yang penting terhadap kualitas ingot aluminium. Perlu diperhatikan agar tidak terjadi pemanasan berlebihan selama proses peleburan. Setelah permukaan lelehan bahan baku menjadi rata, lelehan harus diaduk dengan benar agar suhunya merata, yang bermanfaat untuk mempercepat proses peleburan. Waktu peleburan yang terlalu lama akan mengurangi hasil produksi dan meningkatkan kandungan gas dalam lelehan. Oleh karena itu, jika waktu peleburan terlalu lama, lelehan harus dimurnikan dua kali.<\/p>\n

Pengangkatan Terak<\/strong><\/p>\n

Ketika bahan baku telah sepenuhnya meleleh hingga mencapai suhu leleh, terak dapat terbentuk. Taburkan bubuk fluks sebelum proses pembentukan terak. Penghilangan terak harus dilakukan sedapat mungkin secara menyeluruh, karena keberadaan terak dapat dengan mudah mencemari logam dan meningkatkan kandungan gas dalam cairan logam.<\/p>\n

\"Proses<\/p>\n

Menambahkan Paduan<\/strong><\/p>\n

Setelah terak dibuang, komponen paduan dapat ditambahkan ke dalam lelehan. Pencampuran harus dilakukan sebelum pengambilan sampel dan setelah penyesuaian komposisi bahan. Pencampuran harus dilakukan secara stabil tanpa merusak lapisan oksida pada permukaan lelehan. Setelah lelehan tercampur secara merata, sampel harus segera diambil untuk analisis pra-tungku. Apabila komposisinya tidak memenuhi persyaratan standar, maka perlu ditambahkan atau dikurangi.<\/p>\n

Setelah komposisinya disesuaikan, ketika suhu lelehan sudah memenuhi persyaratan, endapan di permukaan dibuang, dan cairan aluminium mengalir ke tahap berikutnya melalui saluran pengecoran.<\/p>\n

Pemurnian<\/strong><\/p>\n

Aluminium cair tersebut perlu menjalani proses pemurnian lanjutan melalui unit penghilang gas dan penyaringan<\/a>. Jika kualitas cairan aluminiumnya lebih baik, para pekerja dapat melanjutkan ke tahap pengecoran berikutnya.<\/p>","protected":false},"excerpt":{"rendered":"

The basic task of the aluminum alloy smelting process is to put a certain proportion of metal charge into the furnace. After heating and melting to obtain a melt, the composition of the melt is adjusted to obtain an alloy liquid that meets the requirements. In the smelting process, adopt corresponding methods to control the […]<\/p>\n","protected":false},"author":1,"featured_media":3827,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[1299,797,1300],"class_list":["post-1268","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-aluminum-alloy-smelting-process","tag-aluminum-refining","tag-slag-removal"],"yoast_head":"\nAluminum alloy Smelting Process,Slag Removal,Aluminum Refining<\/title>\n<meta name=\"description\" content=\"In order to obtain high-quality aluminum alloy liquid, it is necessary to strictly control its smelting process and adopt methods.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.aluminiumceramicfiber.com\/id\/aluminum-alloy-smelting-process\/\" \/>\n<meta property=\"og:locale\" content=\"id_ID\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Aluminum alloy Smelting Process,Slag Removal,Aluminum Refining\" \/>\n<meta property=\"og:description\" content=\"In order to obtain high-quality aluminum alloy liquid, it is necessary to strictly control its smelting process and adopt methods.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.aluminiumceramicfiber.com\/id\/aluminum-alloy-smelting-process\/\" \/>\n<meta property=\"og:site_name\" content=\"Tap Out Cone,Refining Flux,Ceramic Foam Filter,Aluminum Cast Materials\" \/>\n<meta property=\"article:published_time\" content=\"2020-06-12T06:16:56+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2020-10-30T06:29:17+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.aluminiumceramicfiber.com\/wp-content\/uploads\/2020\/06\/Aluminum-Alloy-Smelting-Process.jpg\" \/>\n\t<meta property=\"og:image:width\" 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