{"id":1539,"date":"2020-07-04T09:50:43","date_gmt":"2020-07-04T09:50:43","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=1539"},"modified":"2020-11-04T06:17:28","modified_gmt":"2020-11-04T06:17:28","slug":"foam-filter-material","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/foam-filter-material\/","title":{"rendered":"Bahan Filter Busa"},"content":{"rendered":"

Keramik busa adalah salah satu jenis bahan berpori. Bahan Filter Busa untuk Pengecoran Aluminium merupakan produk keramik berpori generasi ketiga, yang dikembangkan setelah keramik berpori umum generasi pertama dan keramik berpori sarang lebah generasi kedua. Ukuran pori-porinya berkisar dari nanometer hingga mikrometer, dan memiliki struktur jaringan tiga dimensi serta karakteristik material dengan porositas tinggi, di mana porositasnya dapat mencapai hingga 90%. Bahan ini memiliki keunggulan berupa bobot yang ringan, porositas tinggi, luas permukaan spesifik yang besar, ketahanan terhadap guncangan termal, ketahanan terhadap korosi, ketahanan terhadap suhu tinggi, masa pakai yang lama, serta daya serap penyaringan yang baik.<\/p>\n

Pengembangan bahan keramik berbusa generasi ketiga dimulai pada tahun 1970-an. Sebagai jenis baru bahan filter anorganik non-logam, bahan ini terutama menggunakan bubuk bijih mentah, kaolin, atau limbah sisa industri keramik, abu terbang, gangue batu bara, dan tailing marmer. , terak, dan bahan anorganik lainnya sebagai bahan baku, dicampur dengan bahan pembusa, pelarut tambahan, dll. dalam proporsi tertentu untuk membuat bubur keramik berbasis air, direndam dalam plastik berbusa untuk membentuk lapisan film keramik, lalu dibakar. Tergantung pada jenis logam cair yang akan disaring, bahan yang umum digunakan antara lain silikon karbida, alumina, zirkonia, magnesia, dan sebagainya.<\/p>\n

Saat ini, keramik busa telah banyak digunakan di berbagai bidang. Selain untuk memurnikan logam cair dalam industri metalurgi, keramik busa juga digunakan sebagai bahan isolasi termal, pembawa katalis kimia, serta di bidang-bidang aplikasi lainnya.<\/p>\n

\"Bahan<\/p>\n

Bahan Filter Busa untuk Pengecoran Aluminium<\/h2>\n

Yang filter keramik berbusa<\/a> Bahan ini terutama digunakan dalam proses pengecoran untuk memurnikan paduan cair yang akan dituang serta mengurangi atau menghilangkan berbagai inklusi non-logam dan masalah gas sisa selama proses pengecoran. Akibat cacat dalam proses pengecoran seperti inklusi non-logam, proporsi produk limbah pengecoran terhadap jumlah total produk limbah mencapai 50%-60%. Sementara berbagai biaya meningkat, arus keluar produk limbah yang berlebihan diperkirakan akan merusak lingkungan luar, dan cacat inklusi tidak hanya secara serius menurunkan sifat mekanis dan kinerja pengecoran, tetapi juga berdampak buruk pada proses pemotongan dan penampilan hasil pengecoran.<\/p>\n

Untuk mengatasi masalah ini, pada awalnya orang menggunakan jaring kawat, pelat baja berlubang, dan sebagainya, untuk membuat filter sederhana yang dimasukkan ke dalam sistem penuangan guna menghilangkan inklusi; hingga struktur dua dimensi seperti serat pin silikat dan serat nitrida boron. Saat ini, filter keramik busa memanfaatkan ukuran pori untuk menyaring partikel besar campuran oksida secara mekanis dan menggunakan lapisan sisa penyaringan (filter cake) untuk menyaring partikel kecil campuran oksida. Dengan kemampuan adsorpsi dan pemurniannya, lini produksi filter keramik busa telah secara signifikan meningkatkan hasil produksi coran. Sebagai contoh, setelah menggunakan filter keramik berbusa di Pabrik Pengecoran Dongfeng No. 2, tingkat produksi meningkat dari 65,3% menjadi 71,5%, dan besi cair yang terhemat mencapai 6% hanya dari berat riser. Kekerasan coran yang telah disaring juga meningkat secara signifikan, yang pada gilirannya memperpanjang masa pakai alat potong.<\/p>\n

Filter keramik berbahan busa umumnya menggunakan busa poliuretan sebagai media pembawa, yang direndam dalam bubur keramik yang terbuat dari agregat tahan api, bahan pembantu sintering, pengikat, serta bubuk halus lainnya dan air, kemudian kelebihan bubur tersebut diperas hingga tersisa lapisan. Bahan keramik di sekitar serat busa kemudian dikeringkan, dibakar, dan disinter pada suhu tinggi, hingga akhirnya menghasilkan produk keramik berbentuk busa. Karena perbedaan suhu pengecoran pada paduan logam, filter keramik berbahan busa yang mengandung bahan tahan api harus dipilih untuk proses pengecoran. Dalam beberapa dekade terakhir, filter keramik berbahan busa dari berbagai bahan telah dikembangkan berdasarkan kinerja paduan logam dari berbagai bahan, baik di dalam maupun luar negeri.<\/p>","protected":false},"excerpt":{"rendered":"

Foam ceramic is a kind of porous material. Foam Filter Material for Aluminum Foundry is a third-generation porous ceramic product, developed after the first-generation common porous ceramics and the second-generation honeycomb porous ceramics. Its pore size ranges from nanometer to micrometer, and it has three-dimensional network structure and high porosity material characteristics, and the porosity […]<\/p>\n","protected":false},"author":1,"featured_media":4001,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[44,85],"tags":[1496,47,50,437,435,1495,1494,1493,46,1492,1491,1490,1205,1489,1488,1487,1486,1485,1484,1483,1482,1481,1480,1479,1478,1477,1476,1593,51,45,1475,1474,1473,1472,1471,1470],"class_list":["post-1539","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-ceramic-foam-filter","category-seo","tag-30-ppi-foam","tag-alumina-ceramic-foam-filter","tag-ceramic-filter-for-foundry","tag-ceramic-filter-foundry","tag-ceramic-filter-manufacturer","tag-ceramic-filter-media","tag-ceramic-filtration","tag-ceramic-foam","tag-ceramic-foam-filter","tag-ceramic-foam-filter-manufacturers","tag-ceramic-foam-filter-manufacturing-process","tag-ceramic-foam-filter-suppliers","tag-ceramic-foam-filters-for-casting","tag-ceramic-honeycomb","tag-ceramic-honeycomb-filter","tag-filter-foam-manufacturers","tag-filter-manufacturers-in-india","tag-foam-filter","tag-foam-filter-manufacturers","tag-foam-filter-material","tag-foundry-ceramic-filters","tag-foundry-filters","tag-honeycomb-ceramic-filter","tag-honeycomb-filter","tag-honeycomb-filter-material","tag-metal-filter","tag-metal-foam-filter","tag-molten-metal-filter","tag-porous-alumina-plate","tag-porous-ceramic-filter","tag-porous-ceramic-materials","tag-porous-ceramic-plate","tag-ppi-foam","tag-refractory-materials","tag-silicon-carbide-ceramic-foam-filter","tag-silicon-carbide-foam-filter"],"yoast_head":"\nFoam Filter Material for Aluminum Foundry,Foam Filter Manufacturers<\/title>\n<meta name=\"description\" content=\"Foam Filter Material for Aluminum Foundry is a third-generation porous ceramic product, developed after the honeycomb porous ceramics.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.aluminiumceramicfiber.com\/id\/foam-filter-material\/\" \/>\n<meta property=\"og:locale\" content=\"id_ID\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Foam Filter Material for Aluminum Foundry,Foam Filter Manufacturers\" \/>\n<meta property=\"og:description\" content=\"Foam Filter Material for Aluminum Foundry is a third-generation porous ceramic product, developed after the honeycomb porous ceramics.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.aluminiumceramicfiber.com\/id\/foam-filter-material\/\" \/>\n<meta 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