{"id":1936,"date":"2020-07-25T13:34:54","date_gmt":"2020-07-25T13:34:54","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=1936"},"modified":"2020-11-24T09:20:34","modified_gmt":"2020-11-24T09:20:34","slug":"molten-aluminium-filtration","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/molten-aluminium-filtration\/","title":{"rendered":"Penyaringan Aluminium Cair"},"content":{"rendered":"

Mekanisme penyaringan aluminium cair<\/p>\n

Penyaringan
\nSeperti saringan, filter ini mencegah masuknya partikel dan agregatnya yang ukurannya lebih besar daripada ukuran pori pada permukaan filter.<\/p>\n

Filter kue
\nSetelah disaring, banyak inklusi yang ukurannya lebih besar dari filter busa keramik<\/a> Partikel-partikel tersebut terperangkap di bagian masuk filter.
\nSeiring bertambahnya jumlah partikel yang terperangkap, terbentuklah \u201clapisan filter\u201d yang terdiri dari partikel-partikel berukuran besar di permukaan ujung masuk filter. \u201cLapisan filter\u201d tersebut membuat cairan menjadi lebih encer, sehingga partikel-partikel yang ukurannya lebih kecil daripada ukuran pori filter juga terperangkap sebagian pada \u201clapisan filter\u201d tersebut.<\/p>\n

Filtrasi lapisan dalam
\nDi dalam filter busa keramik, jalur aliran logam cair sangat berliku-liku, dan bahkan terjadi pembalikan aliran silang di area lokal yang kecil.<\/p>\n

\"Penyaringan<\/p>\n

Proses ini memiliki dua fungsi utama dalam penyaringan aluminium cair<\/p>\n

1. Hal ini dapat secara signifikan meningkatkan kemungkinan partikel yang terperangkap bersentuhan dengan filter
\n2. Mempercepat laju aliran dan perubahan arah aliran logam cair, sehingga inklusi-inklusi kecil dalam logam cair tersebut dapat terperangkap di sudut setelah terjadi tabrakan.<\/p>\n

Pemasangan Filter Busa Keramik untuk Penyaringan Aluminium Cair<\/p>\n

Efisiensi filtrasi papan keramik berbusa sangat bergantung pada pemasangan dan penggunaannya yang tepat. Pada saat yang sama, langkah-langkah konvensional dan yang diperlukan yang diambil untuk mengurangi terjadinya inklusi selama proses peleburan, perlakuan tungku, dan pengecoran tidak boleh diabaikan hanya karena penerapan proses filtrasi. Selain itu, juga perlu mencegah terjadinya kontaminasi ulang pada cairan aluminium bersih yang telah difilter.<\/p>\n

Secara umum, pemasangan papan filter busa keramik alumina perlu memperhatikan aspek-aspek berikut:<\/p>\n

1. Pemilihan pelat filter busa keramik alumina yang tepat:
\nUkuran pelat saringan dan pemilihan jumlah lubang harus mempertimbangkan rentang laju aliran untuk jenis pengecoran tertentu, ketinggian maksimum logam selama proses penyaringan, volume penyaringan total, serta tingkat kebersihan cairan aluminium awal.<\/p>\n

2. Tahap pra-perlakuan dalam filtrasi lelehan tidak boleh diabaikan:
\nMisalnya, proses penghilangan terak dan pembersihan rutin pada tungku peleburan aluminium dan tungku penampung; proses pemurnian di dalam tungku, dan sebagainya. Terutama, perangkat penghilang gas secara langsung (on-line) tetap diperlukan karena tidak hanya dapat mengurangi kandungan hidrogen pada logam cair, tetapi juga menghilangkan beberapa inklusi non-logam.<\/p>\n

3. Pelat filter harus kompatibel dengan kotak filter persegi yang tahan api:
\nKedua komponen tersebut dirancang untuk memudahkan penyegelan, yang tidak hanya mencegah logam mengalir ke dalam kotak pengecoran melalui celah tanpa disaring, tetapi juga mencegah pelat filter busa menjadi terlalu ringan sehingga mengapung di dalam cairan aluminium dan gagal berfungsi.<\/p>\n

4. Panaskan terlebih dahulu sebelum digunakan:
\nLakukan pemanasan awal untuk menghilangkan air dan mempermudah proses penyaringan instan awal. Pemanasan awal dapat dilakukan dengan pemanas listrik atau gas. Dalam kondisi normal, proses ini memakan waktu sekitar 15 menit.<\/p>\n

5. Selama proses penyaringan normal, tidak perlu melakukan pengendapan terak dan hindari mengetuk atau menggetarkan pelat saringan. Pada saat yang sama, saluran tuang harus diisi dengan aluminium cair agar tidak perlu terlalu khawatir mengenai aluminium cair tersebut.<\/p>\n

6. Setelah proses pengecoran, tiriskan logam di atas saluran pembuangan dan pelat saring. Di luar negeri terdapat alat getar yang diletakkan di atas pelat saring dan digetarkan selama satu menit, yang dapat menghilangkan sekitar 75% logam cair sisa dari pelat saring.<\/p>\n

7. Terakhir, bersihkan area di sekitarnya dan keluarkan pelat filter setelah campuran mengeras.<\/p>\n

Filter keramik alumina memiliki ketahanan terhadap guncangan termal yang sangat baik, kekuatan, porositas tinggi, dan luas permukaan spesifik yang tinggi; mampu menyaring dan menyerap inklusi terkecil dalam logam cair; serta memanfaatkan efek pemurniannya yang unik untuk menghasilkan aliran laminar yang halus dan cepat, sehingga mencegah masuknya gelembung udara, dan sesuai dengan persyaratan ketahanan api serta kecepatan penuangan yang beragam dalam industri pengecoran. Filter ini dapat secara signifikan meningkatkan kualitas coran, yang memudahkan proses pemotongan, sehingga mengurangi keausan alat dan biaya produksi.<\/p>","protected":false},"excerpt":{"rendered":"

Molten aluminium Filtration filtration mechanism Sieving Like a sieve, it prevents the inclusion of particles and their agglomerates whose size is larger than the pore size of the filter surface. Cake filter After sieving, many inclusions larger than the ceramic foam filter hole are captured at the inlet of the filter. As the number of […]<\/p>\n","protected":false},"author":1,"featured_media":1952,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[85],"tags":[3352,3439,3451,3443,3440,3450,3449,3444,3446,3447,3438,3445,3442,3425,3431,3427,3426,3428,3430,3429,3432,3433,3434,3437,3436,3435,3448,3441],"class_list":["post-1936","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-molten-aluminium-filtration","tag-molten-aluminium-filtration-aluminium-companies-in-finland","tag-molten-aluminium-filtration-aluminium-denmark","tag-molten-aluminium-filtration-aluminium-finland","tag-molten-aluminium-filtration-aluminium-foundry-finland","tag-molten-aluminium-filtration-aluminium-scrap-denmark","tag-molten-aluminium-filtration-aluminum-in-denmark","tag-molten-aluminium-filtration-denmark-aluminium","tag-molten-aluminium-filtration-denmark-aluminum","tag-molten-aluminium-filtration-denmark-cast-aluminum-griddle","tag-molten-aluminium-filtration-finland-aluminium","tag-molten-aluminium-filtration-hydro-denmark-aluminium","tag-molten-aluminium-filtration-makela-aluminium-finland","tag-molten-aluminium-filtration-nordic-aluminium","tag-molten-aluminium-filtration-nordic-aluminium-finland","tag-molten-aluminium-filtration-nordic-aluminium-global-trac","tag-molten-aluminium-filtration-nordic-aluminium-leeds","tag-molten-aluminium-filtration-nordic-aluminium-ltd","tag-molten-aluminium-filtration-nordic-aluminium-oyj","tag-molten-aluminium-filtration-nordic-aluminium-uk","tag-molten-aluminium-filtration-nordic-aluminium-us","tag-molten-aluminium-filtration-nordic-aluminium-xts","tag-molten-aluminium-filtration-nordic-aluminum","tag-molten-aluminium-filtration-nordic-aluminum-co-nordural","tag-molten-aluminium-filtration-nordic-aluminum-track","tag-molten-aluminium-filtration-nordic-aluminum-usa","tag-molten-aluminium-filtration-prodesign-denmark-aluminum","tag-molten-aluminium-filtration-purso-aluminium-finland"],"yoast_head":"\nMolten 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