{"id":1975,"date":"2020-07-28T08:42:01","date_gmt":"2020-07-28T08:42:01","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=1975"},"modified":"2020-11-24T09:07:54","modified_gmt":"2020-11-24T09:07:54","slug":"ceramic-foundry-filters","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/ceramic-foundry-filters\/","title":{"rendered":"Filter Pengecoran Keramik"},"content":{"rendered":"

Selain gas, terdapat inklusi dalam lelehan aluminium. Ketika pengotor masuk ke dalam proses pengecoran ingot, hal tersebut tidak hanya menurunkan kemurnian logam, merusak kontinuitas logam, tetapi juga mengurangi sifat mekanis produk serta ketahanan paduan terhadap korosi tegangan. Inklusi umumnya berukuran 1\u201330 \u03bcm. Jika tidak dihilangkan, mustahil untuk menghasilkan produk berkualitas tinggi. Dalam proses degassing online, melalui proses flotasi gelembung, beberapa inklusi dibawa ke permukaan aluminium cair, sedangkan inklusi yang tersisa perlu dihilangkan dengan perangkat filter. Pemurnian menggunakan filter keramik pengecoran merupakan metode paling efektif untuk menghilangkan inklusi non-logam dalam aluminium cair dan paduan aluminium.<\/p>\n

\"Filter<\/p>\n

Proses penyaringan logam cair paduan aluminium mencakup penyaringan permukaan dan penyaringan internal. Penyaringan permukaan terutama mengacu pada pengendapan kotoran padat di permukaan media penyaring. Penyaringan internal mengacu pada aliran aluminium cair di dalam media penyaring yang mengalir melalui saluran dan pori-pori yang berliku-liku, di mana kotoran bertabrakan dengan dinding pori dan menempel erat pada media penyaring. Seiring berjalannya proses penyaringan, bagian saluran yang efektif untuk penyaringan secara bertahap berkurang, dan ketelitian penyaringan meningkat seiring dengan berkurangnya kapasitas. Filter keramik untuk pengecoran dan filter lapisan dalam termasuk dalam kategori penyaringan internal, sedangkan filter tabung termasuk dalam kategori penyaringan ganda (permukaan dan internal).<\/p>\n

Untuk menghemat biaya produksi, perangkat filter keramik digunakan pada produk-produk tersebut, seperti lempengan cor untuk proses penggulungan atau ingot bulat untuk proses ekstrusi. Filter keramik telah banyak digunakan baik di dalam maupun luar negeri.<\/p>\n

Sejak keberhasilan penelitian filter busa keramik pada tahun 1970-an, teknologi filter busa keramik telah berkembang pesat dan menjadi yang paling banyak digunakan di pabrik pengolahan aluminium. Ukuran pori (grade) filter keramik untuk pengecoran berkisar antara 20 hingga 80 PPI, namun yang paling umum digunakan adalah 30 PPI dan 50 PPI. Susunan filter busa keramik<\/a> mencakup penyaringan satu lapis dan penyaringan dua lapis.<\/p>\n

Keunggulan Filter Keramik untuk Pengecoran<\/h2>\n
    \n
  1. Biaya rendah;<\/li>\n
  2. Berbagai jenis paduan logam mudah diganti;<\/li>\n
  3. Mudah dipasang;<\/li>\n
  4. Ukuran yang ringkas dan pengoperasian yang mudah;<\/li>\n
  5. Untuk partikel kotoran berukuran di atas 10 um, tingkat penyaringan mencapai > 95%.<\/li>\n<\/ol>","protected":false},"excerpt":{"rendered":"

    In addition to gas, there are inclusions in the aluminum melt. When impurities enter the ingot casting process, they not only reduce the purity of the metal, destroy the continuity of the metal, but also reduce the mechanical properties of the product and the stress corrosion resistance of the alloy. Inclusions are generally 1-30um. If 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