{"id":2024,"date":"2020-08-01T08:41:20","date_gmt":"2020-08-01T08:41:20","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=2024"},"modified":"2020-11-30T08:59:23","modified_gmt":"2020-11-30T08:59:23","slug":"refining-metal-melt","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/refining-metal-melt\/","title":{"rendered":"Pemurnian Logam Cair"},"content":{"rendered":"

Peleburan dan Pemurnian Paduan Aluminium pada Logam Cair<\/p>\n

(1) Rasio padat-cair: sesuai dengan jumlah bahan baku yang ditentukan dalam spesifikasi produk, ditetapkan penggunaan bahan padat dengan rasio padat-cair sebesar 40% dan cairan aluminium elektrolitik sebesar 60%.<\/p>\n

(2) Urutan pengisian: ketika suhu tungku mencapai di atas 800 \u2103, proses pengisian harus dimulai. Pertama, bahan curah harus ditambahkan terlebih dahulu, kemudian cairan aluminium elektrolitik ditambahkan.<\/p>\n

(3) Persyaratan peleburan: setelah cairan aluminium elektrolitik ditambahkan, nyalakan pengaduk elektromagnetik untuk mengaduk selama 20 menit, dan kemudian nyalakan kembali pengaduk elektromagnetik untuk mengaduk selama 20 menit setelah aluminium cair sepenuhnya meleleh, guna memastikan keseragaman komposisi dan suhu paduan cair; ketika suhu cairan aluminium naik di atas 730 \u2103, pencampuran manual harus dilakukan, dan sampel asli harus diambil untuk dianalisis, serta komposisinya harus disesuaikan sesuai dengan hasil analisis.<\/p>\n

(4) Pemurnian awal lelehan di tungku peleburan: karena cairan aluminium elektrolitik 60% digunakan untuk pencampuran, dan cairan aluminium elektrolitik tersebut memiliki karakteristik suhu tinggi, kandungan pengotor tinggi, dan kandungan hidrogen tinggi, guna memastikan efektivitas pemurnian lelehan dan pengolahan secara online di tungku penahan, karbon tetraklorida digunakan untuk melakukan pemurnian awal lelehan di tungku peleburan, guna mengurangi kandungan terak, kandungan hidrogen, dan kandungan logam alkali dalam lelehan, yaitu natrium.<\/p>\n

(5) Analisis sampel dan konverter: setelah proses pra-pemurnian selesai, suhu tungku penahan harus mencapai 800 \u2103 ketika komposisinya sudah sesuai dan suhunya mencapai 740 \u2103.<\/p>\n

(6) Pemurnian logam cair aluminium dalam tungku penampung: campuran bubuk argon kemurnian tinggi yang dicampur dengan heksakloroetana dan bahan pemurnian bebas natrium digunakan untuk proses pemurnian dengan penyemprotan bubuk pada logam cair paduan aluminium, dan waktu pemurnian tidak kurang dari 20 menit.<\/p>\n

\"Pemurnian

Pemurnian Logam Cair<\/p><\/div>\n

Pemurnian Logam Cair<\/h2>\n
Setelah proses pemurnian logam cair, biarkan logam tersebut didiamkan selama 20 menit, buang terak dan ambil sampel, lalu segera periksa komposisi kimia logam cair tersebut di depan tungku, dan mulailah proses pengecoran setelah komposisinya memenuhi syarat.<\/div>\n
<\/div>\n
Perawatan Daring<\/strong><\/div>\n
<\/div>\n
Penghilangan gas secara online<\/a>: Cairan aluminium dihilangkan gasnya secara langsung melalui kotak penghilang gas online. Tangki penghilang gas online dipanaskan dengan gas alam sebelum digunakan untuk memastikan bahwa suhu lapisan bahan tahan api pada tangki penghilang gas tidak kurang dari 700 \u2103 dan kelembapan yang terserap dalam lapisan tersebut dikeluarkan. Karena paduan aluminium 3104 mengandung sejumlah Mg, untuk menghindari reaksi antara aluminium dan nitrogen yang menghasilkan magnesium nitrida selama perlakuan lelehan\u2014yang memperburuk kinerja aliran lelehan\u2014argon digunakan sebagai pengganti nitrogen dalam proses penghilangan gas secara online. Tekanan argon harus berkisar antara 550 kPa hingga 760 kPa, dan kemurniannya harus di atas 99,991 TP3T.<\/div>\n
<\/div>\n
Penghilangan terak secara online: pelat filter keramik dengan konfigurasi 40\/60 ppi digunakan untuk penghilangan terak. Sebelum digunakan, kotak penghilang terak harus dipanggang dengan gas alam, dan suhu lapisan dalam kotak penghilang terak tidak boleh kurang dari 700 \u2103, serta waktu pemanggangan lapisan tidak boleh kurang dari 2 jam.<\/div>","protected":false},"excerpt":{"rendered":"

Aluminum Alloy Melting and Refining Metal Melt (1) Solid liquid ratio: according to the charging amount required by the product specification, the solid material with solid-liquid ratio of 40% and electrolytic aluminum liquid of 60% is specified. (2) Charging sequence: when the furnace temperature reaches above 800 \u2103, the charging shall be started. First, the […]<\/p>\n","protected":false},"author":1,"featured_media":2058,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[85],"tags":[4213,4362,4332,4331,4325,4326,4361,4330,4336,4335,4334,4338,4341,4342,4343,4340,4339,4344,4345,4348,4349,4346,4347,4350,4351,4353,4352,4354,4359,4355,4358,4356,4360,4357,4329,4333,4328,4337,4327],"class_list":["post-2024","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-refining-metal-melt","tag-refining-metal-melt-alcom-aluminum-malaysia","tag-refining-metal-melt-aluminium-indonesia","tag-refining-metal-melt-aluminum-die-casting-indonesia","tag-refining-metal-melt-aluminum-indonesia","tag-refining-metal-melt-aluminum-indonesia-jakarta","tag-refining-metal-melt-aluminum-malaysia","tag-refining-metal-melt-aluminum-smelter-indonesia","tag-refining-metal-melt-daiki-aluminium-indonesia","tag-refining-metal-melt-hyundai-aluminium-indonesia","tag-refining-metal-melt-il-sogno-aluminium-indonesia","tag-refining-metal-melt-indonesia-aluminium","tag-refining-metal-melt-indonesia-aluminium-foil","tag-refining-metal-melt-indonesia-aluminium-industry","tag-refining-metal-melt-indonesia-aluminium-ingot","tag-refining-metal-melt-indonesia-aluminium-production","tag-refining-metal-melt-indonesia-aluminium-smelter","tag-refining-metal-melt-indonesia-aluminum","tag-refining-metal-melt-indonesia-aluminum-company","tag-refining-metal-melt-indonesia-aluminum-ingot","tag-refining-metal-melt-indonesia-aluminum-production","tag-refining-metal-melt-indonesia-aluminum-smelter","tag-refining-metal-melt-indonesia-aluminum-supplier","tag-refining-metal-melt-malaysia-aluminium","tag-refining-metal-melt-malaysia-aluminium-alloy","tag-refining-metal-melt-malaysia-aluminium-scrap","tag-refining-metal-melt-malaysia-aluminium-smelter","tag-refining-metal-melt-malaysia-aluminum","tag-refining-metal-melt-malaysia-aluminum-alloy","tag-refining-metal-melt-malaysia-aluminum-company","tag-refining-metal-melt-malaysia-aluminum-foil","tag-refining-metal-melt-malaysia-aluminum-ingot","tag-refining-metal-melt-malaysia-aluminum-manufacturer","tag-refining-metal-melt-malaysia-aluminum-smelter","tag-refining-metal-melt-nanshan-aluminum-indonesia","tag-refining-metal-melt-pt-daiki-aluminium-indonesia","tag-refining-metal-melt-showa-aluminum-indonesia","tag-refining-metal-melt-xinfa-aluminium-indonesia","tag-refining-metal-melt-ykk-aluminum-indonesia"],"yoast_head":"\nRefining 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