{"id":2026,"date":"2020-08-01T08:47:01","date_gmt":"2020-08-01T08:47:01","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=2026"},"modified":"2020-11-30T08:57:11","modified_gmt":"2020-11-30T08:57:11","slug":"refining-for-aluminum-alloy","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/refining-for-aluminum-alloy\/","title":{"rendered":"Proses Pemurnian untuk Paduan Aluminium"},"content":{"rendered":"

Proses pemurnian untuk ingot datar paduan aluminium:<\/p>\n

(1) Rasio pencampuran cairan aluminium elektrolitik harus dikendalikan. Suhu aluminium cair di dalam sel elektrolitik sekitar 930 \u2103. Setelah disedot oleh wadah vakum dan diangkut ke bengkel pengecoran, suhu aluminium cair tetap berada pada kisaran 860 \u2103 ~ 900 \u2103, yang termasuk dalam kategori cairan yang mengalami pemanasan berlebih. Dalam produksi aktual, proporsi aluminium cair hasil elektrolisis dikendalikan dalam kisaran 60%.<\/p>\n

(2) Sebisa mungkin, proses peleburan dan pemurnian dalam tungku untuk paduan aluminium harus dilakukan dengan cepat. Jika waktu peleburan dan pemurnian terlalu lama, cairan logam akan mengalami pemanasan berlebih dan akan terbentuk butiran kasar. Oleh karena itu, pengendalian waktu peleburan dan pemurnian merupakan cara penting untuk menghilangkan butiran kasar.<\/p>\n

(3) Penggunaan bahan baku dengan struktur butiran kasar dikendalikan. Bahan baku logam tersebut memiliki sifat pewarisan struktur. Telah dibuktikan bahwa dalam proses peleburan paduan 3104, jumlah penambahan bahan baku yang memiliki sifat pewarisan struktur tidak boleh melebihi 15%.<\/p>\n

(4) Pengendalian parameter proses pengecoran. Dalam proses pengecoran arus searah (DC) untuk ingot datar paduan aluminium 3104, diperlukan pengendalian butiran kasar dengan intensitas pendinginan yang lebih tinggi, dengan tetap memastikan kemampuan pembentukan yang baik pada ingot datar paduan tersebut.<\/p>\n

(5) Telah ditambahkan penghalus butiran. Penambahan penghalus butiran ini diharapkan dapat menjamin kandungan unsur-unsur kimia yang efektif serta kelarutan yang baik. Karena kelarutan unsur-unsur efektif tersebut baik, hasil yang diperoleh tinggi dan efek penghalusan pun baik. Pengalaman lapangan menunjukkan bahwa penambahan batang penghalus butiran ke dalam saluran pengumpan memberikan hasil yang baik.<\/p>\n

\"Proses<\/p>\n

Pengendalian cacat inklusi<\/strong><\/p>\n

(1) Memperkuat pengelolaan muatan listrik untuk mencegah polusi muatan listrik.<\/p>\n

(2) Sebisa mungkin, hindari penggunaan pengadukan manual atau pengadukan mekanis, tetapi gunakan pengadukan elektromagnetik, pengadukan magnet permanen, atau pengadukan dengan bata berlubang di bagian bawah sebanyak mungkin.<\/p>\n

(3) Alat sifon digunakan untuk memindahkan aluminium cair dari wadah vakum ke tungku peleburan, yang mengurangi kemungkinan terbentuknya lapisan oksida selama proses pemindahan aluminium cair.<\/p>\n

(4) Pemilihan perbandingan padat-cair yang optimal dapat mengurangi dampak negatif cairan aluminium elektrolitik yang mengandung kadar pengotor tinggi terhadap pembentukan inklusi.<\/p>\n

(5) Pastikan suhu pemurnian yang tepat untuk paduan aluminium serta waktu diamnya, sehingga inklusi memiliki waktu yang cukup untuk naik ke permukaan lelehan bersama gas pemurnian.<\/p>\n

(6) Kemurnian gas pemurnian tidak boleh kurang dari 99,90%.<\/p>\n

(7) Digunakan pelat filter dua tahap atau komposit berkualitas tinggi.<\/p>\n

Pengendalian Cacat Longgar<\/strong><\/p>\n

(1) Proses pemurnian cairan aluminium elektrolitik: cairan aluminium asli dipindahkan ke tungku peleburan menggunakan sifon, kemudian disuntikkan ke dalam tungku peleburan, dengan jumlah yang tepat dari bahan penghilang terak<\/a> setelah ditambahkan, dilakukan pengadukan elektromagnetik selama 20\u201330 menit, dan terak yang mengapung di permukaan cairan dibuang; pemurnian logam cair dalam tungku statis sebaiknya dilakukan dengan gas (CL, AR, n, atau campuran kedua gas tersebut). Tiga tahap secara online sistem penghilang gas<\/a> digunakan untuk pemurnian daring, dan 40\/60 PPIfilter busa keramik<\/a> cocok.<\/p>\n

\"Pemurnian<\/p>\n

(2) Kendalikan dengan ketat waktu penahanan lelehan di tungku penahan: pastikan bahwa waktu penahanan lelehan tidak kurang dari 30\u201340 menit;<\/p>\n

(3) Kurangi kelembapan lingkungan: pasang kipas penghisap di samping platform pengecoran untuk menghilangkan uap air yang menumpuk di atas platform pengecoran, sehingga kelembapan relatif lingkungan produksi kurang dari 40%;<\/p>\n

(4) Mengatur suhu cairan paduan di dalam tungku: suhu di dalam tungku dapat memenuhi persyaratan proses (733 ~ 742 \u2103).<\/p>\n

Pengendalian Retakan<\/strong><\/p>\n

(1) Dengan komposisi kimia paduan 3104 yang telah ditentukan, melalui penyesuaian kandungan Fe, Si, dan rasio Fe\/ Si dalam rentang komposisi tersebut, fase A akan muncul sebanyak mungkin dan fase \u03b2 sesedikit mungkin pada paduan aluminium 3104 yang baru dicetak, serta pemisahan fase \u03b2 relatif terhadap matriks paduan pun berkurang.<\/p>\n

(2) Penghalus butir yang lebih efektif dipilih untuk meningkatkan ukuran dan morfologi fase kedua dalam paduan tersebut. Saat ini, batang paduan induk Al-5Ti-1B biasanya digunakan sebagai penghalus butir dalam produksi ingot datar paduan aluminium Seri 3. Meskipun efek penghalusannya baik, hal ini tidak memiliki pengaruh yang jelas terhadap morfologi dan ukuran fase kedua. Penghalus butiran digunakan untuk meningkatkan keterbasahan atom karbon dan logam cair, meningkatkan jumlah partikel TiC, menyediakan lebih banyak partikel nukleasi heterogen untuk proses penghalusan, meningkatkan aktivitas permukaan partikel TiC, menghaluskan butiran, serta membuat fase kaya besi muncul dalam bentuk kerangka pendek, bola kecil, batang pendek, dan partikel, mengurangi konsentrasi tegangan yang disebabkan oleh morfologi fase kedua, serta mengurangi kecenderungan paduan untuk mengalami pengkristalan berlebih yang dapat menyebabkan retak panas.<\/p>\n

(3) Berdasarkan spesifikasi ingot, dipilih tingkat pendinginan yang sesuai untuk ingot, dan laju aliran air pendingin untuk ingot besar dan kecil disesuaikan dengan tepat guna menghilangkan konsentrasi tegangan yang disebabkan oleh pendinginan yang tidak merata selama proses pemadatan.<\/p>","protected":false},"excerpt":{"rendered":"

Refining for aluminum alloy flat ingot: (1) The proportioning ratio of electrolytic aluminum liquid should be controlled. The temperature of molten aluminum in the electrolytic cell is about 930 \u2103. After being sucked out by vacuum ladle and transported to the foundry workshop, the temperature of molten aluminum remains at 860 \u2103 ~ 900 \u2103 […]<\/p>\n","protected":false},"author":1,"featured_media":2055,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[4212,4313,4309,4312,4311,4310,4284,4305,4293,4294,4308,4318,4292,4285,4295,4307,4286,4287,4315,4306,4297,4291,4317,4296,4289,4288,4319,4321,4320,4322,4324,4323,4290,4316,4314,4299,4300,4304,4301,4302,4303,4298],"class_list":["post-2026","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-refining-for-aluminum-alloy","tag-refining-for-aluminum-alloy-alpha-aluminium-singapore","tag-refining-for-aluminum-alloy-aluminium-singapore","tag-refining-for-aluminum-alloy-aluminium-singapore-buy","tag-refining-for-aluminum-alloy-aluminium-singapore-price","tag-refining-for-aluminum-alloy-aluminium-singapore-supplier","tag-refining-for-aluminum-alloy-aluminium-thailand","tag-refining-for-aluminum-alloy-aluminum-singapore","tag-refining-for-aluminum-alloy-aluminum-thailand","tag-refining-for-aluminum-alloy-alva-aluminum-thailand","tag-refining-for-aluminum-alloy-anodized-aluminum-singapore","tag-refining-for-aluminum-alloy-apex-aluminium-singapore","tag-refining-for-aluminum-alloy-asahi-tec-aluminium-thailand","tag-refining-for-aluminum-alloy-fletcher-aluminium-thailand","tag-refining-for-aluminum-alloy-hal-aluminum-thailand","tag-refining-for-aluminum-alloy-lhl-aluminum-singapore","tag-refining-for-aluminum-alloy-lynn-aluminium-thailand","tag-refining-for-aluminum-alloy-meyer-aluminium-thailand","tag-refining-for-aluminum-alloy-nanshan-aluminium-singapore","tag-refining-for-aluminum-alloy-nanshan-aluminum-singapore","tag-refining-for-aluminum-alloy-nikkei-mc-aluminium","tag-refining-for-aluminum-alloy-nikkei-siam-aluminium-thailand","tag-refining-for-aluminum-alloy-pacific-aluminium-singapore","tag-refining-for-aluminum-alloy-rec-aluminum-thailand","tag-refining-for-aluminum-alloy-reynaers-aluminium-thailand","tag-refining-for-aluminum-alloy-schimmer-aluminium-thailand","tag-refining-for-aluminum-alloy-singapore-aluminium","tag-refining-for-aluminum-alloy-singapore-aluminium-group-pte-ltd","tag-refining-for-aluminum-alloy-singapore-aluminium-suppier","tag-refining-for-aluminum-alloy-singapore-aluminum","tag-refining-for-aluminum-alloy-singapore-aluminum-company","tag-refining-for-aluminum-alloy-singapore-aluminum-supplier","tag-refining-for-aluminum-alloy-sms-aluminium-thailand","tag-refining-for-aluminum-alloy-sunjet-aluminium-singapore","tag-refining-for-aluminum-alloy-tc-aluminium-singapore","tag-refining-for-aluminum-alloy-thailand-aluminum","tag-refining-for-aluminum-alloy-thailand-aluminum-factory","tag-refining-for-aluminum-alloy-thailand-aluminum-foil","tag-refining-for-aluminum-alloy-thailand-aluminum-industry","tag-refining-for-aluminum-alloy-thailand-aluminum-scrap","tag-refining-for-aluminum-alloy-thailand-aluminum-smelter","tag-refining-for-aluminum-alloy-united-aluminum-thailand"],"yoast_head":"\nRefining 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