{"id":2402,"date":"2020-08-14T09:23:20","date_gmt":"2020-08-14T09:23:20","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=2402"},"modified":"2020-08-14T09:23:20","modified_gmt":"2020-08-14T09:23:20","slug":"ceramic-foam-filter-for-aluminum","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/ceramic-foam-filter-for-aluminum\/","title":{"rendered":"Filter Busa Keramik untuk Aluminium"},"content":{"rendered":"

Filter busa keramik untuk aluminium dapat digunakan pada berbagai paduan logam cor, dan produk ini telah dipasarkan. Proses filtrasi semacam ini telah dipromosikan secara luas di negara-negara industri maju, dan telah menjadi metode paling sederhana dan paling efektif untuk meningkatkan sifat mekanis hasil cor serta mengurangi pori-pori dan inklusi.<\/p>\n

\"Filter

Filter Busa Keramik untuk Aluminium<\/p><\/div>\n

Berikut ini adalah manfaat penggunaan filter busa keramik untuk aluminium.<\/p>\n

Penghematan logam<\/strong><\/p>\n

Untuk mengurangi inklusi selama proses penuangan, sering kali dilakukan upaya pada sistem penuangan agar inklusi dalam logam cair tetap berada di dalam sistem penuangan sebelum memasuki rongga cetakan. Jika terdapat inklusi yang serius pada coran, segala upaya harus dilakukan untuk meningkatkan tinggi dan panjang saluran tuang serta menambah volume kantong terak, sehingga laju produksi proses pengecoran pun berkurang.<\/p>\n

Kurangi kelonggaran pemesinan dan tingkatkan kinerja pemotongan<\/strong><\/p>\n

Dalam perancangan proses, permukaan coran yang belum diproses sering kali diarahkan ke atas saat penuangan, karena sering terdapat inklusi pada bagian atas cetakan, dan inklusi tersebut sulit terdeteksi jika berada di permukaan yang belum diproses. Jika pengecoran harus dilakukan dengan permukaan yang akan diproses menghadap ke atas, kelonggaran pemrosesan pada permukaan ini juga dibuat sangat besar.<\/p>\n

Tingkat pemulihan logam yang lebih baik<\/strong><\/p>\n

Kekentalan aluminium cair menjadi lebih baik. Setelah aluminium cair disaring, inklusi non-logam berkurang, dan perputaran logam cair selama proses penyaringan secara signifikan mengurangi kandungan gas, yang pada gilirannya menurunkan viskositas aluminium cair, mengurangi inti kristal efektif, serta mencegah aluminium cair mendingin terlalu cepat. Aluminium cair dapat mengalami nukleasi dan kristalisasi pada suhu rendah, yang meningkatkan kecepatan kristalisasi dan mempersingkat waktu pemadatan sebesar 10-25%, yang setara dengan memperpanjang waktu retensi aluminium cair, sehingga meningkatkan kemampuan pengisian aluminium cair.<\/p>\n

Penurunan tingkat limbah pengecoran<\/strong><\/p>\n

Kepala silinder mesin merupakan komponen cor yang penting dengan struktur kompleks dan dinding tipis, yang memerlukan penyegelan; oleh karena itu, suhu penuangan lebih tinggi daripada komponen cor biasa, dan inklusi tidak mudah menumpuk dalam kondisi yang sama. Di masa lalu, meskipun banyak langkah penahanan terak telah dirancang dalam sistem saluran tuang, seperti perangkat tertutup dan penghalang aliran, dll., tingkat limbah terak, pasir, dan lubang tetap tinggi, yaitu sekitar 12%. Setelah filter digunakan, waktu penuangan menjadi stabil, fenomena kebocoran berkurang secara signifikan, dan tingkat limbah terak, pasir, lubang, dll. telah stabil di bawah 3% dalam beberapa tahun terakhir.<\/p>\n

Peningkatan sifat mekanis coran<\/strong><\/p>\n

Inklusi non-logam merusak kontinuitas matriks logam dan menimbulkan konsentrasi tegangan di tepi inklusi, sehingga menurunkan sifat-sifat mekanisnya. Inklusi yang tersebar di batas butir rentan terhadap retakan antarbutir.<\/p>\n

Penggunaan filter busa keramik<\/a> Dapat menyaring inklusi berukuran kurang dari 1\u20132 \u00b5m dalam logam cair, serta menghilangkan gas di dalam logam cair, sehingga meningkatkan kemurnian logam dan memperbaiki sifat fisik serta mekanisnya.<\/p>\n

Menyederhanakan sistem penuangan dan meningkatkan tingkat pemanfaatan<\/strong><\/p>\n

Dalam produksi coran aluminium spheroidal, ketika bahan spheroidisasi atau inokulan ditambahkan, segregasi mudah terjadi akibat kontrol partikel yang buruk, komposisi yang sangat tidak merata, atau ketika suhu cairan aluminium rendah. Dulu, sistem saluran tertutup umumnya digunakan untuk meningkatkan rasio ketinggian antara saluran utama dan saluran dalam, serta metode memperpanjang dan memperlebar saluran utama diterapkan untuk mengatasi masalah partikel yang tidak meleleh yang \u201cmembeku\u201d di dalam sistem saluran.<\/p>\n

Penggunaan filter dapat menyaring partikel terak yang tersebar dan berukuran halus tanpa perlu mempertimbangkan desain struktur yang rumit. Sistem penuangan dapat disederhanakan secara signifikan, sehingga luas area sistem penuangan pada cetakan dapat dikurangi secara signifikan, yang menguntungkan bagi tata letak cetakan; dan yang semula hanya dapat menampung 4 bagian, kini dapat menampung 1\u20132 bagian tambahan. Tingkat hasil dan tingkat hasil proses pengecoran juga dapat ditingkatkan.<\/p>","protected":false},"excerpt":{"rendered":"

Ceramic foam filter for aluminum can be used in various casting alloys, and the product has been commercialized. This kind of filtration process has been widely promoted in industrially developed countries, and it has become the simplest and most effective method to improve the mechanical properties of castings and reduce pores and inclusions. The following 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