saringan busa logam<\/a> proses produksi, dan harus memiliki karakteristik sebagai berikut:<\/p>\nJaringnya seragam untuk memastikan slurry keramik dapat meresap dengan lancar dan menghasilkan lapisan yang merata.<\/p>\n
Hidrofilik, mampu menyerap bubur dengan kuat.<\/p>\n
Bahan ini memiliki elastisitas yang cukup dan dapat dengan cepat kembali ke bentuk semula setelah proses ekstrusi.<\/p>\n
Bahan ini bersifat mudah menguap pada suhu sedang dan di bawah suhu pembakaran keramik, serta tidak akan mencemari keramik.<\/p>\n
Faktor-Faktor yang Mempengaruhi Proses Pembuatan Filter Busa Logam<\/h2>\n
Bubur busa keramik terbuat dari agregat tahan api, bahan pembantu sintering, perekat, serta bubuk-bubuk mikro lainnya dan air. Persiapan bubur merupakan proses kunci. Slurry keramik harus memiliki kandungan padatan setinggi mungkin (densitas slurry 1,8 ~ 22 g\/cm\u00b3, kandungan padatan 50% ~ 65%), tiksotropi yang baik, dan kemampuan basah yang baik. Kandungan padatan yang tinggi memastikan partikel keramik menempel pada layar busa secara maksimal.<\/p>\n
Sifat tiksotropi kekuatan filter keramik ditingkatkan untuk mendukung pembentukan bubur yang seragam dan mencegah penyumbatan. Jika kemampuan basah antara bubur dan busa keramik buruk, bubur akan menggumpal di persimpangan struktur busa, sehingga tonjolan yang terbentuk menjadi lebih sedikit, dan kekuatannya akan berkurang atau bahkan setelah proses sintering.<\/p>\n
Kunci dari proses ini adalah kekuatan dan keseragaman proses ekstrusi. Jika bubur keramik masih tersisa di dalam busa, hal itu akan menyebabkan cacat, seperti ukuran pori yang lebih kecil atau penyumbatan. Sebaliknya, daya rekat pasta keramik yang terlalu rendah akan memengaruhi kekuatan produk.<\/p>\n
Masa pengeringan green body: green body dikeringkan pada suhu rendah selama jangka waktu tertentu untuk menghilangkan air bebas dan memperoleh kekuatan awal; pada tahap ini, laju pemanasan dan suhu harus dikendalikan untuk mencegah terjadinya deformasi, endapan, dan retakan.<\/p>\n
Waktu penguapan busa: pada kecepatan tertentu, benda yang dipanaskan akan dipanaskan hingga melebihi titik nyala busa dan dipertahankan pada suhu tersebut selama beberapa waktu, sehingga busa dapat menguap sepenuhnya. Pada tahap ini, kenaikan suhu tidak terlalu cepat; jika tidak, hal itu akan mengurangi kualitas produk dan bahkan menyebabkan pemborosan.<\/p>\n
Proses vitrifikasi memasuki tahap pembuatan porselen: pemanasan hingga suhu sintering dengan kecepatan yang lebih tinggi, kemudian dipertahankan selama beberapa waktu agar badan mentah tersinter sepenuhnya. Pada tahap ini, kecepatan pemanasan tidak boleh terlalu tinggi; jika tidak, bagian depan porselen akan retak dan hancur. Setelah produk dibakar, laju pendinginan tidak boleh terlalu cepat agar filter tidak retak.<\/p>","protected":false},"excerpt":{"rendered":"
Metal foam filter manufacturing process uses the web polyurethane foam as the carrier, makes the foam plastics evenly soaked to infiltrate the ceramic slurry, and then repeatedly squeezes the foam plastics to remove the excess slurry, so that the ceramic particles are fully removed. Evenly attached to the top of the foam plastic. Finally, it […]<\/p>\n","protected":false},"author":1,"featured_media":2517,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[85],"tags":[47,7088,50,7087,7085,46,1492,7086,1490,1205,75,1484,1483,7039],"class_list":["post-2516","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-alumina-ceramic-foam-filter","tag-ceramic-filter","tag-ceramic-filter-for-foundry","tag-ceramic-filter-malaysia","tag-ceramic-filter-suppliers","tag-ceramic-foam-filter","tag-ceramic-foam-filter-manufacturers","tag-ceramic-foam-filter-manufacturers-in-india","tag-ceramic-foam-filter-suppliers","tag-ceramic-foam-filters-for-casting","tag-foam-ceramic-filter","tag-foam-filter-manufacturers","tag-foam-filter-material","tag-metal-foam-filter-manufacturing-process"],"yoast_head":"\n
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