{"id":2955,"date":"2020-09-18T06:47:20","date_gmt":"2020-09-18T06:47:20","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=2955"},"modified":"2020-09-18T06:47:20","modified_gmt":"2020-09-18T06:47:20","slug":"foam-ceramics","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/foam-ceramics\/","title":{"rendered":"Keramik Busa"},"content":{"rendered":"

Spons poliuretan, sebagai bahan baku untuk produksi keramik busa, memiliki pengaruh yang besar terhadap kinerja keramik busa, dan pengaruhnya terutama mencakup aspek-aspek berikut ini.<\/p>\n

\"Keramik<\/p>\n

Dampak Penyusutan Produk<\/strong><\/p>\n

Elastisitas dan kekuatan media spons poliuretan memiliki dampak langsung terhadap penyusutan keramik busa, dan dampak tersebut terutama terjadi pada proses pengeringan dan proses sintering.<\/p>\n

Sebagian besar keramik <\/a>busa<\/a> produsen filter<\/a> Gunakan proses penentuan ukuran dengan rol ganda. Spons mengalami perpanjangan dimensi tertentu setelah dikompresi oleh rol ganda dan campuran bubur melekat padanya. Perpanjangan pada kedua sisi lembaran terbalik dan lembaran lurus berbeda, dengan laju perpanjangan sebesar 1 hingga 3%. Elastisitas spons setelah proses pelapisan menentukan ukuran akhir benda setengah jadi yang telah dikeringkan. Untuk spons dengan elastisitas baik dan kekuatan tinggi, benda setengah jadi memiliki tingkat perpanjangan yang kecil, bubur terlapis terdistribusi merata tanpa lubang kosong, serta sisi dan ketebalannya mudah dikendalikan. Untuk spons yang memiliki elastisitas buruk, kekuatan rendah, atau tidak dapat memenuhi proses penambahan ukuran dengan bubur bergravitasi spesifik tinggi (seperti bubur zirkonia), badan hijau akan mengalami perpanjangan ukuran yang besar setelah proses penambahan ukuran, pemulihan yang tidak merata, dan hasil penambahan ukuran yang buruk.<\/p>\n

Bahan mentah hijau yang telah dikeringkan memiliki kekuatan tertentu berkat peran bahan pengikat, dan bahan mentah hijau tersebut disinter dalam tungku setelah melalui proses penyemprotan permukaan dan pengeringan sekunder. Busa poliuretan tidak menguap selama proses pengeringan, tetapi meleleh, merembes keluar dari permukaan, dan teroksidasi serta menguap pada suhu 200 ~ 600\u00b0C selama proses sintering. Busa poliuretan itu sendiri terbungkus oleh bubur keramik, dan panas ditransfer melalui bubur keramik tersebut, membentuk proses pembakaran bebas oksigen, yang menyebabkan busa meleleh, merembes, dan akhirnya teroksidasi serta menguap. Busa dengan kekuatan tinggi dan elastisitas yang baik dapat membuat badan keramik menyusut secara perlahan. Tentu saja, suhu sintering dan sistem sintering untuk keramik busa dari bahan yang berbeda pun berbeda-beda.<\/p>\n

Tingkat Lubang Melalui Produk<\/strong><\/p>\n

Karena spons poliuretan digunakan sebagai media pembawa dalam produksi keramik busa, porositas tembus pada spons poliuretan itu sendiri menentukan porositas tembus pada keramik busa yang dihasilkan. Untuk mendapatkan tingkat porositas tembus yang tinggi pada produk, perlu dipilih busa poliuretan dengan tingkat porositas tembus yang sama tingginya, dan jaring busa harus seragam, tanpa lubang buntu, serta distribusi serat yang jelas. Oleh karena itu, tingkat porositas tembus dan kualitas jaring busa memiliki dampak langsung terhadap tingkat porositas tembus dan kualitas jaring filter keramik busa. Sebagai contoh, jika Anda ingin memproduksi keramik busa dengan porositas 82%, Anda perlu memilih busa poliuretan dengan porositas 85% atau lebih, serta jaring yang seragam.<\/p>\n

Pengaruh Kekuatan Produk<\/strong><\/p>\n

Sifat-sifat spons poliuretan juga memiliki pengaruh yang besar terhadap kekuatan produk, yang terutama terlihat dari pengaruhnya terhadap kekuatan badan mentah setelah pengeringan serta pengaruh kekuatan badan mentah tersebut ketika spons menguap selama proses sintering.<\/p>\n

Pengaruh kekuatan badan mentah setelah pengeringan terhadap produk akhir terutama terlihat dari kerusakan yang dialami badan mentah akibat proses penyemprotan beton. Semakin tinggi kekuatan badan mentah yang telah dikeringkan, semakin sedikit kerusakan yang dialaminya selama proses tersebut, dan semakin tinggi pula kekuatan produk hasil sintering. Sebaliknya, semakin rendah kekuatan produk tersebut. Semakin tinggi kekuatan dan elastisitas busa poliuretan, semakin tinggi pula kekuatan badan setelah proses penyesuaian ukuran.<\/p>\n

Saat spons poliuretan disinter dan mengalami penguapan, semakin tinggi kekuatan benda mentah dan semakin lambat proses penguapan spons, maka semakin kecil tingkat kerusakannya dan semakin tinggi kekuatan produk yang dihasilkan. Tentu saja, faktor-faktor utama yang memengaruhi kekuatan produk adalah bahan bubur keramik, formula, dan sistem sintering.<\/p>","protected":false},"excerpt":{"rendered":"

Polyurethane sponge, as the raw material for the production of foam ceramics, has a great influence on the performance of foam ceramics, and its influence mainly includes the following aspects. Impact of Product Shrinkage The elasticity and strength of the polyurethane sponge carrier have a direct impact on the shrinkage of the foam ceramics, and […]<\/p>\n","protected":false},"author":1,"featured_media":2956,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[7164],"class_list":["post-2955","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-foam-ceramics"],"yoast_head":"\nFoam Ceramics Production Performance Influencing Factors<\/title>\n<meta name=\"description\" content=\"Polyurethane sponge, as the raw material for the production of foam ceramics, has a great influence on the performance of foam ceramics.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.aluminiumceramicfiber.com\/id\/foam-ceramics\/\" \/>\n<meta property=\"og:locale\" content=\"id_ID\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Foam Ceramics Production Performance Influencing Factors\" \/>\n<meta property=\"og:description\" content=\"Polyurethane sponge, as the raw material for the production of foam ceramics, has a great influence on the performance of foam ceramics.\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.aluminiumceramicfiber.com\/id\/foam-ceramics\/\" \/>\n<meta property=\"og:site_name\" content=\"Tap Out Cone,Refining Flux,Ceramic Foam Filter,Aluminum Cast Materials\" \/>\n<meta property=\"article:published_time\" content=\"2020-09-18T06:47:20+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.aluminiumceramicfiber.com\/wp-content\/uploads\/2020\/09\/Foam-Ceramics.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"500\" \/>\n\t<meta property=\"og:image:height\" content=\"400\" \/>\n\t<meta property=\"og:image:type\" 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