{"id":3205,"date":"2020-10-06T07:51:48","date_gmt":"2020-10-06T07:51:48","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=3205"},"modified":"2020-10-06T07:51:48","modified_gmt":"2020-10-06T07:51:48","slug":"aluminum-purification-treatment","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/aluminum-purification-treatment\/","title":{"rendered":"Proses Pemurnian Aluminium"},"content":{"rendered":"

Proses Pemurnian Aluminium bertujuan untuk memperoleh cairan logam yang bersih, murni, dan homogen. Kadar hidrogen dan kadar terak dalam cairan logam tersebut akan memengaruhi kualitas ingot. Oleh karena itu, kami mengambil langkah-langkah berikut untuk meningkatkan kualitas proses peleburan:<\/p>\n

\u2460 Selama proses peleburan, jaga agar suhu cairan logam berada pada kisaran 720\u2103\u2013760\u2103, dan suhu tungku dijaga \u2264 1150\u2103. Saat bahan baku telah meleleh, ukur suhu cairan logam secara berkala, dan lakukan proses pembentukan terak tepat waktu dalam rentang kendali suhu cairan logam. Cegah agar logam cair tidak menghalangi radiasi panas normal akibat terak dan menyebabkan panas berlebih pada bagian tertentu.<\/p>\n

\u2461Taburkan fluks secara merata ke dalam tungku sebelum proses pembentukan terak. Proses pembentukan terak harus stabil, dan logam cair tidak boleh terdorong ke dalam gelombang. Setelah proses pembentukan terak, tidak terlihat endapan besar di permukaan. Setelah proses pembentukan terak, batangan Mg ditambahkan. Suhu ingot Mg dikendalikan pada 730\u2103 ~ 750\u2103 untuk mengurangi kemungkinan oksidasi dan penyerapan gas pada logam cair.<\/p>\n

\u2462Tambahkan fluks penutup saat memasukkan ingot Mg untuk mencegah ingot Mg terbakar. Setelah ingot Mg dimasukkan, campuran perlu didiamkan selama 30 menit. Setelah masa inkubasi selesai, lelehan perlu diaduk selama 5 hingga 10 menit. Jika ingot Mg yang ditambahkan \u2265 50 kg, lelehan perlu diaduk sekali lagi. Jarak waktu antara dua kali pengadukan tidak boleh kurang dari 15 menit. Pastikan diperoleh lelehan yang homogen.<\/p>\n

\"Proses<\/p>\n

Pengambilan Sampel<\/strong><\/p>\n

Pengambilan sampel di lokasi harus representatif; jika tidak, ingot akan dibuang dan dikembalikan ke tungku karena bahan baku yang tidak memenuhi syarat. Saat pengambilan sampel, sendok pengambil sampel harus benar-benar kering, dan sikat cetakan sampel harus dilapisi secara merata dengan lapisan boron nitrida. Logam sebelum pengambilan sampel Pengambilan sampel dilakukan setelah sendok pengambil sampel dibersihkan oleh cairan logam, dan posisi pengambilan sampel berada pada kedalaman tengah cairan logam di zona simetris 1\/4 sepanjang arah longitudinal tungku.<\/p>\n

Proses Pemurnian Aluminium<\/strong><\/p>\n

AdTech perangkat penghilang gas<\/a> digunakan untuk penghilangan gas dan pembentukan terak, sedangkan rotor ganda digunakan untuk penghilangan gas. Rotor tersebut menggunakan dua jenis gas, yaitu argon dan nitrogen. Selama proses pengecoran, perlu diperiksa apakah pori-pori rotor tidak tersumbat akibat tekanan gas. Secara khusus, perlu diperiksa apakah pengunci gas pada perangkat penghilang gas berfungsi normal. Kerusakan akan menyebabkan masuknya udara dalam jumlah besar ke dalam rongga, yang mengakibatkan lelehan teroksidasi dan terbentuk terak.<\/p>\n

\"Proses<\/p>\n

CFF<\/a> digunakan untuk menyaring aluminium cair, dan ada dua hal berikut yang perlu diperhatikan:<\/p>\n

Panaskan terlebih dahulu kotak filter dan pelat filter secara merata agar suhunya mendekati suhu aluminium cair, dengan suhu pemanasan awal pelat filter tidak kurang dari 260\u00b0C. Pemanasan awal untuk menghilangkan air yang teradsorpsi membantu membuka ukuran pori filter awal secara instan, serta mencegah ekspansi dan kontraksi termal yang dapat menyebabkan penyumbatan pada pelat filter. Pemanasan listrik atau gas dapat digunakan untuk pemanasan awal. Waktu pemanasan normal adalah 15\u201330 menit.<\/p>\n

Selama proses penyaringan normal, hindari mengetuk atau mengguncang pelat saringan. Pada saat yang sama, saluran pembuangan harus diisi dengan aluminium cair untuk menghindari gangguan yang berlebihan atau terlalu kecil pada aluminium cair tersebut.<\/p>","protected":false},"excerpt":{"rendered":"

Aluminum Purification Treatment is to obtain a clean, pure and homogeneous melt. The hydrogen content and slag content of the melt will affect the quality of the ingot. Therefore, we take the following measures to improve the quality of the smelting: \u2460 During the smelting process, control the melt temperature between 720\u2103 ~ 760\u2103, and […]<\/p>\n","protected":false},"author":1,"featured_media":3207,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[],"class_list":["post-3205","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nAluminum Purification Treatment by AdTech Degassing Device<\/title>\n<meta name=\"description\" content=\"Aluminum Purification Treatment is to obtain clean melt. 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