{"id":3557,"date":"2020-10-24T14:35:42","date_gmt":"2020-10-24T14:35:42","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=3557"},"modified":"2020-10-24T14:35:42","modified_gmt":"2020-10-24T14:35:42","slug":"remelting-aluminum-ingots","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/remelting-aluminum-ingots\/","title":{"rendered":"Peleburan Ulang Batangan Aluminium"},"content":{"rendered":"

Kesulitan dalam memproduksi ingot aluminium untuk peleburan ulang terletak pada pengendalian riak. Mesin pengecoran kontinu menggunakan transmisi rantai, yang memiliki stabilitas transmisi rendah dan ketahanan benturan yang buruk. Selama pengoperasian, akibat getaran dan guncangan, aluminium cair di dalam cetakan yang belum sepenuhnya mengeras akan menimbulkan riak. Oleh karena itu, riak permukaan yang umum terjadi pada terak aluminium<\/a> disebabkan oleh getaran aluminium cair yang timbul akibat pengeluaran terak serta getaran mesin pengecoran.<\/p>\n

\"Peleburan<\/p>\n

Untuk gelombang yang disebabkan oleh terbentuknya terak, perlu ditambahkan zat penghilang terak ke dalam aluminium cair di tungku pencampur guna mengaduk terak tersebut. Ikuti proses ini dengan ketat untuk memisahkan terak dan aluminium secara tuntas dalam aluminium cair, serta menghilangkan terak guna mengurangi dampaknya terhadap proses penghilangan terak selanjutnya.<\/p>\n

Cobalah memilih saluran tuang yang lebih pendek untuk proses produksi guna mengurangi luas permukaan kontak antara aluminium cair dan udara, sehingga dapat mengurangi pembentukan alumina akibat oksidasi permukaan. Usahakan untuk menghindari turbulensi pada aluminium cair, optimalkan struktur sendok tuang berbentuk perahu, dan pasang penahan terak di mulut sendok tuang untuk mencegah masuknya terak teroksidasi dalam jumlah besar ke dalam cetakan. Praktik produksi telah membuktikan bahwa semakin tinggi suhu pengecoran, semakin banyak terak aluminium yang dihasilkan, dan semakin besar riak yang terbentuk selama proses pembentukan terak. Dengan mengontrol suhu pengecoran secara wajar, terak aluminium akan berkurang, dan riak yang disebabkan oleh pembentukan terak pun akan semakin kecil.<\/p>\n

Riak yang disebabkan oleh getaran mesin pengecoran dapat mengurangi ketidakmerataan kecepatan putaran cetakan. Optimalkan perangkat transmisi rantai untuk mengurangi pengaruhnya terhadap proses pengecoran ingot aluminium, lumasi bantalan dan rantai cetakan secara teratur, bersihkan sisa aluminium pada rantai dan crawler, jaga kebersihan crawler, serta pastikan mesin pengecoran beroperasi dengan lancar, sehingga dapat mengurangi riak pada proses produksi.<\/p>\n

Lakukan pengendalian kualitas yang ketat terhadap cetakan ingot aluminium untuk mencegah pemasangan cetakan yang memiliki lubang pasir atau tanda yang tidak jelas pada peralatan. Periksa cetakan secara berkala, dan gantilah cetakan segera jika terdapat retakan atau tanda yang tidak jelas pada cetakan. Selama proses produksi, bahan tambahan seperti talc dan titanium dioksida mungkin tertinggal di rongga cetakan, yang dapat menghambat aliran aluminium cair; oleh karena itu, rongga cetakan harus dibersihkan secara berkala.<\/p>\n

Terdapat banyak tahap produksi dalam proses peleburan ulang ingot aluminium, dan setiap tahap tersebut akan memengaruhi kualitas ingot aluminium. Penting untuk memperkuat manajemen dan pengendalian proses di berbagai posisi, secara sungguh-sungguh merangkum pengalaman produksi, terus-menerus menyempurnakan proses, serta terus meningkatkan kualitas produk.<\/p>","protected":false},"excerpt":{"rendered":"

The difficulty in producing remelting aluminum ingots lies in ripple control. The continuous casting machine adopts chain transmission, which has poor transmission stability and poor impact resistance. During operation, due to vibration and shaking, the molten aluminum in the mold that is not fully solidified will produce ripples. Therefore, the common surface ripple of aluminum […]<\/p>\n","protected":false},"author":1,"featured_media":3558,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[],"class_list":["post-3557","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nRemelting Aluminum Ingots<\/title>\n<meta name=\"description\" content=\"The difficulty in producing remelting aluminum ingots lies in ripple control. 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