{"id":4671,"date":"2020-12-08T06:26:26","date_gmt":"2020-12-08T06:26:26","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=4671"},"modified":"2020-12-08T06:53:06","modified_gmt":"2020-12-08T06:53:06","slug":"flux-for-purifying-aluminum-melt","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/flux-for-purifying-aluminum-melt\/","title":{"rendered":"Flux untuk Pemurnian Logam Cair Aluminium"},"content":{"rendered":"

Aluminium adalah logam yang sangat reaktif, yang dengan mudah bereaksi dengan uap air selama proses peleburan sehingga menghasilkan hidrogen dan inklusi oksida (Al\u2082O\u2083). Inklusi non-logam ini sangat merugikan bagi kinerja produk aluminium. Oleh karena itu, pemurnian lelehan aluminium merupakan salah satu cara utama untuk meningkatkan kualitas produk aluminium. Metode fluks untuk menghilangkan inklusi dan gas merupakan metode yang umum digunakan dalam pemurnian lelehan aluminium, yang memiliki keunggulan berupa proses yang sederhana dan biaya yang rendah. Oleh karena itu, penelitian dan pengembangan teknologi baru untuk penghilangan gas dan penghilangan pengotor sangat diperlukan.<\/p>\n

Kandungan inklusi dalam aluminium murni industri umumnya di atas 0,1%, dan sebagian besar inklusi tersebut berukuran lebih besar dari 10 mikron. Menurut standar internasional untuk penghilangan inklusi, kandungan inklusi dalam aluminium cair adalah 0,02%, dan ukuran inklusi kurang dari 7 mikron. Saat ini, fluks yang umum digunakan adalah garam fluor dan garam klorin, dll. Garam-garam ini dikeringkan, digiling dengan ball mill, dan dicampur, kemudian dimasukkan ke dalam lelehan aluminium. Garam cair bersentuhan dengan lelehan aluminium, sehingga menghilangkan sebagian inklusi, tetapi metode ini tidak dapat membuat fluks dan lelehan aluminium bersentuhan sepenuhnya. Selain itu, campuran garam cair tersebut dipadatkan menjadi balok dan diletakkan di dasar cairan aluminium. Ketika garam cair tersebut meleleh, ia akan mengapung dari lapisan bawah ke lapisan atas, dan fluks cair tersebut mengalir melalui cairan aluminium, sehingga sebagian inklusi dapat dihilangkan. Selain itu, garam-garam ini dimasukkan ke dalam logam aluminium cair, namun sebagian garam tidak tercampur secara merata; garam-garam ini tidak akan meleleh pada suhu di bawah titik leleh logam aluminium cair, sehingga membentuk inklusi baru.<\/p>\n

\"Flux<\/p>\n

Menanggapi kelemahan-kelemahan pada proses peleburan di atas, AdTech mengusulkan suatu metode untuk menyaring dan memurnikan inklusi non-logam dalam cairan aluminium, sehingga fluks granular<\/a>\u00a0berada dalam kontak penuh dengan aluminium cair, dan fluks serta inklusi non-logam (Al\u2082O\u2083) dalam aluminium cair tersebut terbentuk. Reaksi kimia ini menyebabkan inklusi yang telah berpindah ke dalam fluks tidak akan kembali ke aluminium cair.<\/p>\n

Metode tersebut secara spesifik adalah sebagai berikut: (1) Aluminium cair disaring dengan metode pengadukan fluks, dan aluminium cair tersebut didispersikan oleh fluks menjadi tetesan-tetesan aluminium halus, sehingga inklusi non-logam dalam aluminium cair dapat tersebar di permukaan tetesan-tetesan aluminium tersebut. (2) Tetesan aluminium mendistribusikan ulang inklusi dalam fluks yang berputar, dan inklusi dalam cairan aluminium memiliki kesempatan untuk tersebar di permukaan tetesan aluminium yang bersentuhan dengan fluks. Flux untuk memurnikan aluminium cair dapat menghilangkan inklusi-inklusi kecil dalam aluminium cair guna memenuhi persyaratan produksi industri skala besar untuk aluminium berkualitas tinggi. Sebelum pengecoran, peralatan degassing online AdTech dan pelat filter busa keramik dapat digunakan untuk memurnikan aluminium cair lebih lanjut dan memastikan kemurnian aluminium cair tersebut.<\/p>","protected":false},"excerpt":{"rendered":"

Aluminum is a very active metal, which easily reacts with water vapor during the smelting process to generate hydrogen and oxide inclusions (Al2O3). These non-metallic inclusions are very harmful to the performance of aluminum products. Therefore, the purification of aluminum melt is one of the main ways to improve the quality of aluminum products. The […]<\/p>\n","protected":false},"author":1,"featured_media":4672,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[85],"tags":[7013,1748,10294,1846,7014,7278,1902,7027,7034,1294,1849,1843,10295,1904,795,1851,1847,7017,7018,2658,798,7015,806,7016,10296,7204,7020,10297,7205,41,10298,10299,7019,7110],"class_list":["post-4671","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-seo","tag-alu-granulated-flux","tag-alu-refiner","tag-aluminium-alloy-refining-process","tag-aluminium-casting-flux","tag-aluminium-granulated-flux","tag-aluminium-refining-process","tag-aluminum-alloy-refining","tag-aluminum-alloy-refining-process","tag-aluminum-alloy-refining-treatment","tag-aluminum-casting-flux","tag-aluminum-casting-foundry-flux","tag-aluminum-drossing-flux","tag-aluminum-melt-purification-in-furnace","tag-aluminum-oxide-refining","tag-aluminum-refining-flux","tag-drossing-flux","tag-drossing-flux-for-aluminum","tag-flux-degassing","tag-flux-for-aluminum-melt","tag-flux-for-aluminum-melting","tag-flux-refining","tag-flux-refining-process","tag-fluxes-for-aluminum-alloys","tag-fluxes-for-oxide-separation","tag-furnace-refining","tag-granular-flux","tag-how-to-use-aluminum-flux","tag-inert-gas-refining","tag-molten-aluminum-refining-flux","tag-refining-agent","tag-refining-and-slagging-aluminum-alloy","tag-refining-of-molten-aluminum","tag-slag-removal-flux","tag-slag-remover"],"yoast_head":"\nFlux 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