{"id":4689,"date":"2020-12-09T06:13:21","date_gmt":"2020-12-09T06:13:21","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=4689"},"modified":"2020-12-09T06:13:21","modified_gmt":"2020-12-09T06:13:21","slug":"ceramic-foam-filters-manufacturing","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/ceramic-foam-filters-manufacturing\/","title":{"rendered":"Pembuatan Filter Busa Keramik"},"content":{"rendered":"

Bahan baku untuk pembuatan filter busa keramik terbuat dari bahan busa fleksibel hidrofilik bersel terbuka yang memiliki sejumlah rongga saling terhubung, yang dikelilingi oleh jaring dari bahan busa fleksibel tersebut. Bahan-bahan umum yang dapat digunakan meliputi busa polimer, seperti busa poliuretan, dan busa selulosa. Secara umum, busa plastik organik yang mudah terbakar, memiliki elastisitas, dan mampu kembali ke bentuk aslinya dapat digunakan. Busa tersebut harus terbakar atau menguap pada suhu di bawah suhu pembakaran bahan keramik yang digunakan. Demikian pula, bahan busa dengan 5 hingga 100 pori per inci harus digunakan untuk menyediakan permukaan penyaringan yang diperlukan. Tentu saja, ukuran bahan busa dapat bervariasi sesuai dengan ukuran akhir bahan filter yang diinginkan.<\/p>\n

\"Pembuatan<\/p>\n

Secara umum, jenis suspensi keramik berbasis air yang digunakan tentu bergantung pada bahan keramik yang diinginkan untuk logam yang akan disaring. Struktur dan\/atau kekuatan mekanis pada produk akhir harus memiliki sifat yang memadai untuk menahan serangan kimia dari logam cair tertentu serta menahan kondisi suhu tinggi tertentu. Selain itu, suspensi tersebut harus memiliki fluiditas yang tinggi dan terdiri dari suspensi berbasis air dari bahan keramik yang dimaksudkan untuk digunakan dalam filter. Bahan keramik umum yang dapat digunakan meliputi aluminium oksida, kromium oksida, zirkonium oksida, magnesium oksida, titanium dioksida, silikon dioksida, dan campuran di antaranya. Bahan keramik yang disukai mencakup 40 hingga 95% Al\u2082O\u2083; lebih disukai, kandungan Al\u2082O\u2083 adalah 50%. 1 hingga 25% Cr\u2082O\u2083; 0,1 hingga 12% bentonit; 0,1 hingga 12% kaolin; dan 2,5% hingga 25% agen pengeras udara. Menurut penemuan ini, aditif serat keramik ditambahkan ke dalam bubur keramik dan didispersikan di dalamnya menggunakan mixer berintensitas tinggi. Telah ditemukan bahwa penambahan serat keramik lebih dari 5% berdasarkan berat ke dalam bubur dapat menyebabkan penggumpalan serat, sehingga dispersi yang baik tidak dapat dicapai. Selain itu, telah ditemukan bahwa setidaknya 1% harus ditambahkan untuk meningkatkan kekuatan secara signifikan. Idealnya, jumlah penambahan sebaiknya melebihi 1,5%.<\/p>\n

Proses Pembuatan Filter Busa Keramik<\/strong><\/p>\n

Sebuah suspensi keramik berbasis air yang mengandung aditif serat keramik disiapkan, dan busa tersebut diimpregnasi dengan bahan suspensi tersebut untuk melapisi jaring serat dengan bahan tersebut serta mengisi rongga-rongga secara substansial dengan bahan tersebut. Kemudian, kompres bahan yang telah diresapi dengan memerasnya melalui rol yang telah diatur sebelumnya, sehingga sekitar 80% bubur tersebut dikeluarkan, dan sisanya didistribusikan secara merata ke seluruh bahan busa, sebaiknya sedemikian rupa sehingga beberapa lubang tersumbat secara merata untuk meningkatkan liku-liku. Bahan busa yang telah dilapisi kemudian dikeringkan dan dipanaskan untuk terlebih dahulu membakar habis busa organik yang fleksibel, lalu menyinter lapisan keramik, sehingga menghasilkan busa keramik cair dengan sejumlah rongga yang saling terhubung, yang terikat dalam struktur busa fleksibel atau dikelilingi oleh jaring keramik cair. Serat keramik menonjol dari dinding keramik cair, sehingga menghasilkan permukaan berbulu pada pori-pori filter busa keramik<\/a>, yang cenderung meningkatkan efisiensi penyaringan logam cair.<\/p>","protected":false},"excerpt":{"rendered":"

The ceramic foam filters manufacturing raw material is made of an open-cell hydrophilic flexible foam material having a plurality of interconnected voids, which are surrounded by a net of the flexible foam material. Typical materials that can be used include polymer foams, such as polyurethane foams, and cellulose foams. Generally, any combustible organic plastic foam […]<\/p>\n","protected":false},"author":1,"featured_media":4690,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[],"class_list":["post-4689","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nCeramic Foam Filters Manufacturing by AdTech China<\/title>\n<meta name=\"description\" content=\"The ceramic foam filters manufacturing raw material is made of flexible foam material having a plurality of interconnected voids.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.aluminiumceramicfiber.com\/id\/ceramic-foam-filters-manufacturing\/\" \/>\n<meta property=\"og:locale\" content=\"id_ID\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta 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