{"id":4926,"date":"2020-12-25T02:39:08","date_gmt":"2020-12-25T02:39:08","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=4926"},"modified":"2020-12-25T02:39:08","modified_gmt":"2020-12-25T02:39:08","slug":"refining-agent-processing","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/refining-agent-processing\/","title":{"rendered":"Pengolahan Bahan Pemurnian"},"content":{"rendered":"

Berdasarkan proses pengembangan dan karakteristiknya, metode produksi dalam pengolahan bahan pemurnian dibagi menjadi metode fusi, metode pencampuran dengan pengeringan, dan metode pencampuran terpadu.<\/p>\n

Metode Fusi<\/strong><\/p>\n

Metode fusi ini dilakukan dengan melakukan perlakuan dehidrasi suhu tinggi dan peleburan suhu tinggi terhadap garam anorganik dengan titik leleh tinggi (untuk paduan aluminium) sesuai dengan rasio titik eutektik rendah, guna menghasilkan garam campuran dengan titik leleh rendah, yang kemudian dihancurkan menjadi balok atau bubuk setelah proses kondensasi. Metode ini menghasilkan dehidrasi yang menyeluruh.<\/p>\n

Saat menggunakan metode fusi untuk membuat bahan pemurnian<\/a>, Anda dapat terlebih dahulu melelehkan garam klorin dengan titik leleh rendah, menambahkan bahan tahan api pada suhu tertentu, menyatukannya melalui proses peleburan pada suhu tinggi, kemudian menuangkannya ke dalam cetakan berbentuk balok, menyimpannya dalam wadah kering, dan memecahnya sebelum digunakan, lalu menggiling dan menyaringnya. Bahan pemurnian yang diproduksi dengan metode peleburan memiliki kualitas tinggi, dapat menghilangkan air secara menyeluruh, dan memiliki komposisi yang seragam. Umumnya, bahan pemurnian diproduksi dengan metode ini.<\/p>\n

Proses produksi dapat dibagi menjadi dua tahap: peleburan bahan pemurnian\u2014pengolahan panas bahan pemurnian, serta penghancuran dan penggilingan bahan pemurnian\u2014pengolahan dingin bahan pemurnian.<\/p>\n

\"Pengolahan<\/p>\n

Pengolahan Termal Bahan Pemurnian<\/strong><\/p>\n

Pertama-tama, bahan baku harus disiapkan secara terencana sesuai dengan jenis masing-masing bahan, dan muatan tungku harus bersih serta bebas dari kotoran mekanis dan debu yang terlihat. Komposisi kimia setiap bahan harus memenuhi standar yang berlaku untuk penggunaannya. Selanjutnya, dilakukan proses peleburan bahan pemurnian.<\/p>\n

Pada suhu tinggi, kalium klorida mudah menguap dan hilang, sedangkan kriolit terurai menghasilkan gas AlF\u2083 dan menguap. Untuk memastikan komposisi dan kandungan bahan pemurnian serta memaksimalkan efek penghilangan pengotor, suhu peleburan sebaiknya tidak terlalu tinggi dan waktu peleburan sebaiknya tidak terlalu lama. Setelah peleburan, ambil sampel yang representatif untuk analisis kimia.<\/p>\n

Bahan Pemurnian dengan Proses Dingin<\/strong><\/p>\n

Bahan pemurnian yang telah meleleh sebaiknya disimpan di tempat yang kering atau dalam kotak penyimpanan yang tertutup rapat. Saat dibutuhkan untuk produksi, bahan tersebut akan dihancurkan dan digiling secara manual atau mekanis, lalu diolah menjadi bahan pemurnian berbentuk balok atau bubuk dengan ukuran partikel tertentu sesuai kebutuhan.<\/p>\n

Bahan pengolah terlebih dahulu dihancurkan menjadi potongan-potongan besar, kemudian dikirim ke mesin penghancur untuk dihancurkan hingga mencapai ukuran partikel yang sesuai. Blok-blok yang telah dihancurkan tersebut disaring secara manual atau menggunakan saringan baja.<\/p>\n

Bahan pemurnian dalam bentuk bongkahan atau bubuk yang disimpan di udara terbuka mudah menyerap air dan menjadi lembap. Penggunaannya dalam produksi paduan aluminium akan meningkatkan kadar gas pada lelehan paduan aluminium dan secara langsung memengaruhi kualitas produk. Oleh karena itu, bahan pemurnian yang sudah jadi sebaiknya disimpan di ruangan kering dan hanya dikeluarkan saat akan digunakan sementara.<\/p>\n

Saat mengolah bahan pemurnian, bahan tersebut harus dikeluarkan dan digunakan sesuai urutan produksinya. Karena waktu penyimpanan yang terlalu lama atau penyimpanan yang tidak tepat, dan sebagainya, kadar airnya harus diambil sampelnya dan dianalisis terlebih dahulu; umumnya tidak boleh melebihi 2%; jika melebihi batas tersebut, bahan tersebut perlu dikeringkan atau dilebur kembali.<\/p>","protected":false},"excerpt":{"rendered":"

According to its development process and characteristics, the production methods of refining agent processing are divided into fusion method, drying mixing method and comprehensive mixing method. Fusion Method The fusion method is to perform high-temperature dehydration and high-temperature melting treatments with high melting point (for aluminum alloy) inorganic salts according to the low eutectic point […]<\/p>\n","protected":false},"author":1,"featured_media":4927,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[],"class_list":["post-4926","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nRefining Agent Processing with Flux Fusion Method<\/title>\n<meta name=\"description\" content=\"In the refining agent processing, you can first melt the low-melting chlorine salt, add refractory ingredients at a certain temperature.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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