bahan keramik berpori<\/a> kemudian dikeringkan dan dibakar. Untuk struktur sarang lebah, digunakan metode pembentukan plastik yang disebut ekstrusi, di mana campuran bubuk keramik dan bahan tambahan ditekan ke dalam cetakan. Struktur sarang lebah juga dapat diproduksi menggunakan metode pengepresan.<\/p>\n![\"Pembuatan](\"https:\/\/aluminiumceramicfiber.com\/wp-content\/uploads\/2021\/01\/Foam-Ceramic-Filter-Manufacturing.jpg\")
<\/p>\n
Proses Pembuatan Filter Keramik Berbahan Busa<\/h2>\n
Pilih Spons<\/p>\n
Pertama, Anda harus memilih spons polimer dengan sifat yang sesuai. Ukuran pori spons menentukan ukuran pori keramik akhir setelah proses pembakaran. Spons tersebut juga harus mampu kembali ke bentuk aslinya dan berubah menjadi gas pada suhu yang lebih rendah daripada suhu yang diperlukan untuk membakar keramik. Polimer yang dapat memenuhi persyaratan ini antara lain poliuretan, selulosa, polivinil klorida, polistiren, dan lateks. Biasanya, spons polimer memiliki ukuran dengan lebar 3,94\u201339,4 inci (10\u2013100 cm) dan ketebalan 0,349\u20133,94 inci (1\u201310 cm).<\/p>\n
Siapkan Lumpur<\/p>\n
Setelah spons dipilih, dibuatlah bubur dengan mencampurkan bubuk keramik dan bahan tambahan ke dalam air. Bubuk keramik biasanya terdiri dari partikel berukuran kurang dari 45 mikron. Jumlah airnya bisa mencapai 10\u201340% dari berat total bubur tersebut.<\/p>\n
Celupkan Spons<\/p>\n
Sebelum direndam, spons biasanya ditekan untuk mengeluarkan udara, terkadang dengan menggunakan plunger mekanis beberapa kali. Setelah direndam dalam lumpur, spons dapat mengembang dan lumpur mengisi celah-celahnya. Langkah penekanan\/pengembangan ini dapat diulangi untuk mendapatkan kepadatan yang diinginkan.<\/p>\n
Buang Lumpur yang Berlebih<\/p>\n
Setelah proses infiltrasi, 25-75% bubur harus dikeluarkan dari spons. Hal ini dilakukan dengan menekan spons di antara papan, melalui sentrifugasi, atau menggunakan rol yang telah diatur sebelumnya. Jarak antar rol menentukan jumlah bubur yang dikeluarkan. Terkadang, karena busa masih lunak, busa yang telah diimpregnasi menjalani tahap pembentukan tambahan.<\/p>\n
Pengeringan<\/p>\n
Spons yang telah diinfiltrasi kemudian dikeringkan menggunakan salah satu dari beberapa metode\u2014pengeringan udara, pengeringan oven, atau pemanasan microwave. Pengeringan udara memakan waktu 8 hingga 24 jam. Pengeringan oven dilakukan pada suhu 212\u20131292\u00b0F (100\u2013700\u00b0C) dan selesai dalam waktu 15 menit hingga 6 jam.<\/p>\n
Bakar Sponsnya<\/p>\n
Diperlukan langkah pemanasan tambahan untuk menghilangkan senyawa organik dari bubur dan membakar habis spons. Proses ini dilakukan di udara atau gas inert pada suhu antara 662-1.472\u00b0F (350-800\u00b0C) selama 15 menit hingga 6 jam, dan laju pemanasan dilakukan secara perlahan dan terkendali untuk mencegah retaknya struktur keramik. Suhu tersebut bergantung pada suhu di mana bahan spons mengalami dekomposisi.<\/p>\n
Keramik yang Dipanggang<\/p>\n
Struktur keramik harus dipanaskan hingga suhu antara 1.832\u20133.092\u00b0F (1.000\u20131.700\u00b0C) agar material tersebut menjadi padat dengan laju yang terkendali guna menghindari kerusakan. Siklus pembakaran bergantung pada komposisi keramik tertentu dan sifat akhir yang diinginkan. Sebagai contoh, bahan alumina mungkin perlu dibakar pada suhu 2.462\u00b0F (1.350\u00b0C) selama lima jam.<\/p>","protected":false},"excerpt":{"rendered":"
There is a foam ceramic filter manufacturing process for manufacturing ceramic foam filters for casting. The polymer sponge method, which will be described in more detail here, creates an open-pore structure by impregnating a polymer sponge with a ceramic slurry, and then burning it to leave the porous ceramic. Direct foaming methods can produce open-cell […]<\/p>\n","protected":false},"author":1,"featured_media":5074,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[2597,2599,2596,46,2598,1485,1483,2600,1595,1594,1593],"class_list":["post-5073","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-alumina-ceramic","tag-alumina-ceramic-foam-filter-plate","tag-ceramic-fiber-board","tag-ceramic-foam-filter","tag-ceramic-foam-filter-for-liquid-aluminum","tag-foam-filter","tag-foam-filter-material","tag-high-grade-ceramic-foam-filters","tag-liquid-aluminum-filter","tag-molten-aluminum-filter","tag-molten-metal-filter"],"yoast_head":"\n
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