{"id":5569,"date":"2021-03-31T07:02:56","date_gmt":"2021-03-31T07:02:56","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=5569"},"modified":"2021-03-31T07:02:56","modified_gmt":"2021-03-31T07:02:56","slug":"continuous-cast-rolling-technology","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/continuous-cast-rolling-technology\/","title":{"rendered":"Teknologi Pengecoran dan Penggulungan Berkelanjutan"},"content":{"rendered":"<p>Proses \u201cpenggulungan\u201d logam cair secara langsung menjadi produk setengah jadi atau jadi disebut teknologi pengecoran dan penggulungan berkelanjutan. Perbedaan mendasar antara pengecoran kontinu dua rol dengan metode pengecoran ingot kontinu lainnya adalah bahwa cetakannya terdiri dari dua rol pengecoran berputar yang dilengkapi sistem pendingin, dan logam cair harus dipadatkan serta digulung panas di celah antara kedua rol tersebut, dan proses ini diselesaikan dalam area yang sempit (zona pengecoran-penggulungan) dalam waktu singkat (2\u20133 detik).<\/p>\n<p>Proses pengecoran dan penggulungan berkelanjutan tidak sama dengan <a href=\"https:\/\/www.aluminiumceramicfiber.com\/id\/continuous-casting-and-rolling\/\">pencetakan dan penggulungan berkelanjutan<\/a>. Pengecoran dan penggulungan berkelanjutan adalah proses penggulungan berkelanjutan pada mesin penggulung berikutnya setelah logam cair mengeras menjadi billet di dalam cetakan mesin pengecoran. Pengecoran billet dan penggulungan billet merupakan dua proses yang terpisah.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-5570\" src=\"https:\/\/aluminiumceramicfiber.com\/wp-content\/uploads\/2021\/03\/Continuous-Cast-Rolling-Technology.jpg\" alt=\"\" width=\"400\" height=\"320\" srcset=\"https:\/\/www.aluminiumceramicfiber.com\/wp-content\/uploads\/2021\/03\/Continuous-Cast-Rolling-Technology.jpg 400w, https:\/\/www.aluminiumceramicfiber.com\/wp-content\/uploads\/2021\/03\/Continuous-Cast-Rolling-Technology-300x240.jpg 300w\" sizes=\"auto, (max-width: 400px) 100vw, 400px\" \/><\/p>\n<p><strong>Fitur-fitur Teknologi Pengecoran dan Penggulungan Berkelanjutan<\/strong><\/p>\n<p>Logam cair langsung diubah menjadi billet atau bahan baku dalam satu tahap, yang memperpendek proses produksi, menyederhanakan proses produksi, serta menghemat banyak investasi peralatan dan konsumsi sumber daya. Satu unit mesin pengecoran dan penggilingan dapat menggantikan mesin pengecoran DC tradisional, tungku pemanas, dan mesin pembuat billet, dan biaya peralatannya hanya sepertiga dari biaya billet canai panas. Karena tidak adanya pemanasan sekunder dan berkurangnya jumlah tahap penggilingan, konsumsi energinya hanya 40% dari metode produksi tradisional.<\/p>\n<p>Laju pendinginan pada proses pengecoran-penggulungan berkelanjutan mencapai 100\u20131000 K\/s, yang jauh lebih tinggi daripada metode pengecoran DC (2\u20133 K\/s). Oleh karena itu, jarak antar dendrit pada lembaran hasil pengecoran-penggulungan hanya 5\u201310 \u03bcm, partikel senyawa logamnya halus, 1\u20132 \u03bcm, serta tingkat supersaturasi unsur terlarut dalam larutan padat meningkat secara signifikan, yang meningkatkan kekuatan tarik dan kekuatan leleh pelat hasil pengecoran-penggulungan dari 10% hingga 20%, serta meningkatkan suhu rekristalisasi hingga puluhan derajat.<\/p>\n<p>Kombinasi antara proses pengecoran dan penggulungan meningkatkan kepadatan struktur logam, menghilangkan penyusutan dan porositas, mengurangi cacat seperti segregasi, menghilangkan ujung-ujung yang terpotong, serta meningkatkan tingkat hasil sekitar 15%.<\/p>\n<p>Proses ini mampu mewujudkan produksi pengecoran dan penggulungan yang berkelanjutan dan otomatis, yang mendukung pengelolaan yang ilmiah serta peningkatan kondisi kerja para pekerja.<\/p>","protected":false},"excerpt":{"rendered":"<p>The process of directly \u201crolling\u201d molten metal into semi-finished or finished products is called continuous cast rolling technology. The fundamental difference between twin-roll continuous casting and other continuous ingot casting methods is that the mold is two rotating casting rolls with cooling, and the liquid must be solidified and hot-rolled in the gap between the [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":5570,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[],"class_list":["post-5569","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Continuous Cast Rolling Technology for Aluminum Foil Casting<\/title>\n<meta name=\"description\" content=\"The process of directly \u201crolling\u201d molten metal into semi-finished or finished products is called continuous cast rolling technology.\" \/>\n<meta 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