{"id":6446,"date":"2021-07-08T07:38:03","date_gmt":"2021-07-08T07:38:03","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=6446"},"modified":"2021-07-08T07:38:03","modified_gmt":"2021-07-08T07:38:03","slug":"vertical-slab-stage","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/vertical-slab-stage\/","title":{"rendered":"Tahap Pelat Vertikal"},"content":{"rendered":"

Tahap pelat vertikal merupakan prasyarat bagi proses produksi lembaran aluminium secara normal melalui pengecoran dan penggulungan. Dari pelat vertikal tersebut, dapat diamati pengaruh penyetelan nosel pengecoran terhadap aliran aluminium cair.<\/p>\n

Tahap Pelat Vertikal dalam Produksi Lembaran Aluminium<\/h2>\n

Ketika tingkat cairan di tangki depan mencapai nilai tertentu, waktu yang dibutuhkan logam untuk mengalir keluar dari nosel pengumpan kira-kira sama, sehingga logam cair tersebar secara merata saat keluar dari rongga nozel<\/a>, dan distribusi medan aliran, medan suhu, serta medan tekanan di tepi depan nosel pengecoran tersebut cukup merata.<\/p>\n

Setelah proses produksi selesai, bagian dalam rongga cetakan dikosongkan dan diperiksa: logam tersebar secara merata di dalam rongga cetakan, dan tidak terdapat fenomena pengendapan terak di dalam rongga cetakan. Permukaan ujung gulungan yang dicetak dan digulung memiliki kualitas yang baik, tanpa bentuk menara, tanpa lapisan-lapisan, dan tanpa retakan tepi yang besar.<\/p>\n

\"Tahap<\/p>\n

Akibat proses pendinginan serta peningkatan kecepatan pengecoran dan penggulungan, aliran aluminium cair melalui nosel pengecoran per satuan waktu pasti akan meningkat. Dalam kondisi normal, ketinggian cairan di tangki depan harus ditingkatkan untuk memastikan pasokan cairan. Namun, karena terdapat celah tertentu antara nosel pengecoran dan rol, aluminium cair bergantung pada tegangan permukaannya di celah tersebut untuk mencegahnya menembus celah antara nosel dan rol, sehingga proses pengecoran dapat dilakukan. Dalam kondisi tertentu, tegangan permukaan aluminium cair bersifat tetap. Oleh karena itu, tekanan aluminium cair di celah tersebut terbatas.<\/p>\n

Terutama ketika celah antara rol nozel semakin lebar, tekanan pun menurun. Dalam pengujian tersebut, untuk meningkatkan kualitas permukaan strip cor-gulung, celah antara rol nozel diperlebar sekitar 100 \u03bcm. Oleh karena itu, sekadar menaikkan ketinggian cairan untuk memastikan aliran logam cair yang penuh akan menyebabkan celah antara rol nozel tidak mampu menahan tekanan logam cair aluminium, sehingga menyebabkan oksidasi dan lipatan pada tingkat yang ringan, serta pengembalian ke bentuk aluminium pada tingkat yang parah, yang tidak diinginkan.<\/p>\n

Untuk meningkatkan aliran aluminium cair di dalam ujung cor dan nosel<\/a> Per satuan waktu, dengan mengoptimalkan metode distribusi nosel pengecoran, jarak antara penahan samping ditingkatkan sebesar 2 mm hingga 3 mm, sehingga aliran logam di kedua ujung yang jauh dari saluran keluar meningkat, pasokan cairan aluminium di tepi nosel pengecoran diperkuat, dan suhu logam di tepi tersebut meningkat. Kurangi jarak antara penahan tengah sebesar 2 mm hingga 3 mm untuk memperlambat aliran logam di bagian tengah dan menurunkan suhunya secara tepat. Dan tingkatkan pasokan aluminium cair dalam distribusi, untuk memastikan bahwa aluminium cair didistribusikan dengan lebih cepat dan merata di rongga mulut dengan kondisi ketinggian cairan kotak depan tertentu, sehingga suhu logam pada seluruh penampang menjadi seragam, dan hasil pengecoran pun meningkat. Keseragaman tekanan fluida dan keseragaman suhu di rongga nosel dapat meningkatkan medan aliran, medan suhu, dan medan konsentrasi rongga nosel, serta mengurangi cacat kualitas internal dan permukaan pada gulungan cor-canai.<\/p>","protected":false},"excerpt":{"rendered":"

The vertical slab stage is the prerequisite for the aluminum sheet normal production of casting and rolling. From the vertical slab, the influence of the adjusted casting nozzle on the flow of molten aluminum can be observed. Vertical Slab Stage for Aluminum Sheet Production When the liquid level of the front tank reaches a certain […]<\/p>\n","protected":false},"author":1,"featured_media":6447,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[],"class_list":["post-6446","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nVertical Slab Stage for Aluminum Sheet Production<\/title>\n<meta name=\"description\" content=\"The vertical slab stage is the prerequisite for the aluminum sheet production. 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