{"id":6600,"date":"2021-07-31T08:01:24","date_gmt":"2021-07-31T08:01:24","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=6600"},"modified":"2021-07-30T08:09:35","modified_gmt":"2021-07-30T08:09:35","slug":"aluminum-casting-tip-and-nozzle","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/aluminum-casting-tip-and-nozzle\/","title":{"rendered":"Ujung dan Nozel Pengecoran Aluminium"},"content":{"rendered":"

Ujung dan Nozel Pengecoran Aluminium merupakan \u201cbagian tenggorokan\u201d dari instalasi pengecoran kontinu dan pabrik penggulungan tempat cairan aluminium dialirkan, dan perannya sangat penting. Apabila terjadi masalah penyumbatan pada Ujung dan Nozel Pengecoran Aluminium, mesin pengecoran dan penggulungan hanya dapat dihentikan untuk penggantian, yang mengakibatkan terganggunya produksi, pemborosan tenaga kerja dan sumber daya bahan baku, serta penurunan efisiensi produksi.<\/p>\n

\"Ujung<\/p>\n

Seiring dengan perkembangan dan kemajuan ilmu pengetahuan dan teknologi, telah dicapai kemajuan yang luar biasa dalam pengolahan aluminium cair. Dalam proses produksi, serangkaian proses pemurnian dan penyaringan dilakukan pada cairan aluminium elektrolitik untuk menghilangkan inklusi di dalamnya, sehingga diperoleh cairan aluminium yang lebih bersih. Hingga batas tertentu, hal ini dilakukan untuk memastikan bahwa cairan aluminium tersebut dapat mengalir dengan lancar melalui nosel. Namun, penyumbatan pada ujung cor dan nosel<\/a> masih menjadi masalah utama yang dihadapi dalam proses produksi paduan aluminium.<\/p>\n

Melalui kombinasi praktik produksi di lapangan dan analisis teoretis, penyebab serta mekanisme terjadinya penyumbatan pada nosel pengecoran dalam proses produksi paduan aluminium diteliti, yang memberikan panduan bagi optimalisasi proses dan produksi paduan aluminium.<\/p>\n

Di dalam rongga ujung dan nosel pengecoran aluminium, tidak hanya terjadi fenomena endapan reaksi, tetapi juga pengendapan inklusi halus dalam logam cair. Ketika kecepatan pengecoran mencapai 7 m\/menit, medan aliran di dalam rongga nozel menjadi lebih kompleks seiring meningkatnya kecepatan pengecoran, dan partikel inklusi dalam logam cair terpaksa mengalami pergerakan fisik dan tabrakan. Bagian dalam bahan nozzle terdiri dari serat-serat yang saling terjalin dengan banyak lubang. Reaksi tersebut menyebabkan permukaan nozzle pengecoran menjadi tidak rata dan adanya lubang-lubang tersendiri, sehingga permukaan nozzle pengecoran memiliki luas permukaan spesifik yang lebih besar dan energi adsorpsi yang lebih tinggi, serta memiliki kemampuan yang kuat untuk mencegat inklusi padat non-logam dalam cairan logam. Pada saat yang sama, partikel TiB berukuran sangat kecil dalam bahan pemurnian yang ditambahkan pada proses pengecoran akan terhalang oleh inklusi pada nozel pengecoran. Hal ini tidak hanya akan memengaruhi pemurnian butiran pada pelat aluminium cor akhir, tetapi juga memperparah penyumbatan pada nozel pengecoran.<\/p>\n

Peningkatan kekasaran dan luas permukaan spesifik rongga yang disebabkan oleh reaksi di dalam rongga nosel serta pembentukan terak mempercepat proses pemadatan paduan aluminium cair pada permukaan bagian dalam rongga nosel, yang pada gilirannya menyebabkan rongga nosel menjadi semakin sempit. Pada saat yang sama, karena adanya fenomena pengkristalan paduan aluminium, kekuatan ikatan antara inklusi dan antara inklusi dengan bahan nozel pun meningkat. Aliran cairan paduan aluminium berkecepatan tinggi sulit untuk secara efektif memengaruhi pembentukan kerak dalam proses pengikisan rongga nosel pengecoran, yang membuat nosel pengecoran rentan tersumbat selama proses pengecoran dan penggulungan.<\/p>","protected":false},"excerpt":{"rendered":"

The Aluminum Casting Tip and Nozzle is the \u201cthroat part\u201d of the continuous casting and rolling mill that the aluminum melt is sent to, and its role is very important. Once the Aluminum Casting Tip and Nozzle clogging problems occur, the casting and rolling machine can only be shut down for replacement, resulting in production […]<\/p>\n","protected":false},"author":1,"featured_media":6601,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[921],"tags":[],"class_list":["post-6600","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-caster-tip"],"yoast_head":"\nAluminum Casting Tip and Nozzle for Continuous Casting and Rolling<\/title>\n<meta name=\"description\" content=\"The Aluminum Casting Tip and Nozzle is the \u201cthroat part\u201d of the continuous casting and rolling mill that the aluminum melt is sent to.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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