{"id":6690,"date":"2021-08-13T03:06:57","date_gmt":"2021-08-13T03:06:57","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=6690"},"modified":"2021-08-13T03:06:57","modified_gmt":"2021-08-13T03:06:57","slug":"how-to-reduce-burning-loss","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/how-to-reduce-burning-loss\/","title":{"rendered":"Cara Mengurangi Kerugian Akibat Pembakaran"},"content":{"rendered":"

Selama proses pengecoran, kehilangan akibat pembakaran pada aluminium cair memang tidak dapat dihindari, namun kehilangan aluminium logam yang diakibatkannya tidak boleh diabaikan. Cara mengurangi kehilangan akibat pembakaran logam cair menjadi kunci utama. Penting untuk mengontrol suhu aluminium cair secara ketat, mengurangi gangguan pada aluminium cair dengan memperbaiki metode pencampuran aluminium cair, mengatur produksi secara rasional dan efisien, memperpendek waktu kontak aluminium cair dengan udara, memperkuat pemeliharaan peralatan pengecoran, menjaga kondisi operasional peralatan, serta memastikan pergerakan arus bawah paduan aluminium dalam proses pengecoran akan memberikan pengaruh yang signifikan terhadap pengurangan kerugian akibat pembakaran aluminium cair secara efektif selama proses pengecoran.<\/p>\n

\"Cara<\/p>\n

Bagaimana Cara Mengurangi Kerugian Akibat Pembakaran pada Aluminium Cair Selama Proses Pengecoran?<\/p>\n

(1) Mengontrol secara ketat dan segera mengatur suhu aluminium cair mentah agar sesuai dengan kebutuhan produksi pengecoran. Setelah aluminium cair bersuhu lebih tinggi disuntikkan ke dalam tungku pencampur, bahan dingin ditambahkan tepat waktu untuk menurunkan suhu aluminium cair menjadi 730 \u2103, yang dapat secara efektif mengurangi pengaruh suhu terhadap pembakaran akibat oksidasi.<\/p>\n

(2) Upayakan untuk memperpendek waktu tinggal aluminium cair di tungku pencampur.<\/p>\n

(3) Memperkuat pengelolaan bahan pemurnian, paduan induk, dan bahan baku lainnya; mencegah masuknya kotoran ke dalam bahan baku; memastikan kebersihan bahan baku; serta mengurangi pembentukan oksida logam dan non-logam selama proses peleburan.<\/p>\n

(4) Energi listrik digunakan sebagai sumber panas untuk tungku pencampur.<\/p>\n

(5) Meningkatkan metode pengadukan aluminium cair. Dalam pelaksanaan operasi \u201cpengadukan tertutup\u201d, tingkat gangguan pada aluminium cair jauh lebih kecil dibandingkan dengan pengadukan mekanis, sehingga mengurangi kontak antara aluminium cair dan udara selama proses pengadukan. Hal ini tidak hanya dapat mengurangi reaksi oksidasi antara udara dan aluminium cair, tetapi juga mengurangi penyerapan hidrogen oleh aluminium cair, serta menjaga kelarutan hidrogen dalam aluminium cair tetap seminimal mungkin. Hal ini tidak hanya mendukung peningkatan kualitas produk, tetapi juga dapat secara efektif mengurangi kerugian akibat pembakaran pada aluminium cair.<\/p>\n

(6) Penggunaan DC mencuci<\/a> Sebisa mungkin, kurangi tikungan yang tidak perlu, dan buat panjang jalur kerja peluncur sesingkat mungkin. Tutupi sel aliran dengan papan serat silikat aluminium<\/a>.<\/p>\n

(7) Mengingat ketinggian jatuhnya yang berlebihan dari saluran ke wadah tuang, aluminium cair akan membentuk aliran turbulen saat memasuki wadah tuang berbentuk perahu. Anda dapat mempertimbangkan untuk memasang pipa vertikal di saluran keluar aluminium pada saluran tersebut guna mengendalikan terjadinya aliran turbulen dan mengurangi kontak aluminium cair dengan udara selama proses penurunan, sehingga mengurangi oksidasi aluminium cair.<\/p>\n

(8) Meningkatkan kualitas operasi dan mengurangi kehilangan logam dalam proses produksi. Operator harus memperhatikan sudut dan penggunaan sekop, meminimalkan gangguan pada permukaan cairan aluminium cair akibat faktor manusia, menjaga keutuhan lapisan oksida aluminium pada permukaan cairan sebisa mungkin, mencegah percikan aluminium cair, serta mengurangi dampak sekunder dari aluminium cair.<\/p>\n

(9) Meningkatkan kualitas pemeliharaan dan perbaikan peralatan pengecoran, memastikan peralatan beroperasi dengan lancar, meminimalkan getaran dan kemiringan peralatan, mengontrol ukuran ingot aluminium selama proses pengecoran, memastikan tingkat hasil pengecoran, serta mengurangi tingkat limbah dalam proses produksi. Mengurangi tingkat pengembalian dan mengendalikan kerugian akibat pembakaran bahan mentah yang disebabkan oleh limbah.<\/p>\n

(10) Pemulihan dan pemilahan tepat waktu terhadap limbah, percikan aluminium, dan sisa aluminium dalam terak oksida yang dihasilkan selama proses produksi, serta penambahan bahan-bahan tersebut ke dalam tungku pencampuran dengan cara yang tepat untuk proses peleburan ulang, juga merupakan salah satu cara untuk mengurangi kerugian pembakaran pada aluminium cair.<\/p>","protected":false},"excerpt":{"rendered":"

During the casting process, the burning loss of molten aluminum is inevitable, but the resulting loss of metallic aluminum cannot be ignored. How to reduce the burning loss of molten metal becomes the key. It is necessary to strictly control the temperature of the molten aluminum, reduce the disturbance of the molten aluminum by improving […]<\/p>\n","protected":false},"author":1,"featured_media":6691,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[],"class_list":["post-6690","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nHow to Reduce Burning Loss of Molten Aluminum During Casting<\/title>\n<meta name=\"description\" content=\"How to reduce the burning loss of molten metal becomes the key. It is necessary to strictly control the temperature of the molten aluminum...\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.aluminiumceramicfiber.com\/id\/how-to-reduce-burning-loss\/\" \/>\n<meta property=\"og:locale\" content=\"id_ID\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"How to Reduce Burning Loss of Molten Aluminum During Casting\" \/>\n<meta property=\"og:description\" content=\"How to reduce the burning loss of molten metal becomes the key. It is necessary to strictly control the temperature of the molten aluminum...\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.aluminiumceramicfiber.com\/id\/how-to-reduce-burning-loss\/\" \/>\n<meta property=\"og:site_name\" content=\"Tap Out Cone,Refining Flux,Ceramic Foam Filter,Aluminum Cast Materials\" \/>\n<meta property=\"article:published_time\" content=\"2021-08-13T03:06:57+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.aluminiumceramicfiber.com\/wp-content\/uploads\/2021\/08\/How-to-Reduce-Burning-Loss.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"500\" \/>\n\t<meta property=\"og:image:height\" content=\"400\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"author\" content=\"adtechnew\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Ditulis oleh\" \/>\n\t<meta name=\"twitter:data1\" content=\"adtechnew\" \/>\n\t<meta name=\"twitter:label2\" content=\"Estimasi waktu membaca\" \/>\n\t<meta name=\"twitter:data2\" content=\"3 menit\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\\\/\\\/schema.org\",\"@graph\":[{\"@type\":\"Article\",\"@id\":\"https:\\\/\\\/www.aluminiumceramicfiber.com\\\/tr\\\/how-to-reduce-burning-loss\\\/#article\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.aluminiumceramicfiber.com\\\/tr\\\/how-to-reduce-burning-loss\\\/\"},\"author\":{\"name\":\"adtechnew\",\"@id\":\"https:\\\/\\\/www.aluminiumceramicfiber.com\\\/#\\\/schema\\\/person\\\/dca5cd1ef02977f5c9bcd0b96d2d64b6\"},\"headline\":\"How to Reduce Burning Loss\",\"datePublished\":\"2021-08-13T03:06:57+00:00\",\"mainEntityOfPage\":{\"@id\":\"https:\\\/\\\/www.aluminiumceramicfiber.com\\\/tr\\\/how-to-reduce-burning-loss\\\/\"},\"wordCount\":649,\"commentCount\":0,\"image\":{\"@id\":\"https:\\\/\\\/www.aluminiumceramicfiber.com\\\/tr\\\/how-to-reduce-burning-loss\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.aluminiumceramicfiber.com\\\/wp-content\\\/uploads\\\/2021\\\/08\\\/How-to-Reduce-Burning-Loss.jpg\",\"articleSection\":[\"Blog\"],\"inLanguage\":\"id\",\"potentialAction\":[{\"@type\":\"CommentAction\",\"name\":\"Comment\",\"target\":[\"https:\\\/\\\/www.aluminiumceramicfiber.com\\\/tr\\\/how-to-reduce-burning-loss\\\/#respond\"]}]},{\"@type\":\"WebPage\",\"@id\":\"https:\\\/\\\/www.aluminiumceramicfiber.com\\\/tr\\\/how-to-reduce-burning-loss\\\/\",\"url\":\"https:\\\/\\\/www.aluminiumceramicfiber.com\\\/tr\\\/how-to-reduce-burning-loss\\\/\",\"name\":\"How to Reduce Burning Loss of Molten Aluminum During Casting\",\"isPartOf\":{\"@id\":\"https:\\\/\\\/www.aluminiumceramicfiber.com\\\/#website\"},\"primaryImageOfPage\":{\"@id\":\"https:\\\/\\\/www.aluminiumceramicfiber.com\\\/tr\\\/how-to-reduce-burning-loss\\\/#primaryimage\"},\"image\":{\"@id\":\"https:\\\/\\\/www.aluminiumceramicfiber.com\\\/tr\\\/how-to-reduce-burning-loss\\\/#primaryimage\"},\"thumbnailUrl\":\"https:\\\/\\\/www.aluminiumceramicfiber.com\\\/wp-content\\\/uploads\\\/2021\\\/08\\\/How-to-Reduce-Burning-Loss.jpg\",\"datePublished\":\"2021-08-13T03:06:57+00:00\",\"author\":{\"@id\":\"https:\\\/\\\/www.aluminiumceramicfiber.com\\\/#\\\/schema\\\/person\\\/dca5cd1ef02977f5c9bcd0b96d2d64b6\"},\"description\":\"How to reduce the burning loss of molten metal becomes the key. 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