{"id":7130,"date":"2021-10-13T05:13:58","date_gmt":"2021-10-13T05:13:58","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=7130"},"modified":"2021-10-13T05:13:58","modified_gmt":"2021-10-13T05:13:58","slug":"wall-cleaning-fluxes","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/wall-cleaning-fluxes\/","title":{"rendered":"Bahan Pembersih Dinding"},"content":{"rendered":"

Bahan pembersih dinding membantu menjaga dinding wadah peleburan dan tungku, baik di atas maupun di bawah garis lelehan, agar bebas dari penumpukan oksida. Hal ini mengurangi baik pemborosan paduan maupun sumber inklusi yang tidak diinginkan lainnya.<\/p>\n

Flux pembersih dinding melunakkan endapan oksida yang menumpuk di dinding tungku. Flux pembersih dinding mengandung fluorida ganda (Na\u2082SiF\u2086, Na\u2082AlF\u2086) dan zat pengoksidasi. Zat pengoksidasi tersebut bereaksi dengan aluminium sehingga menghasilkan panas, yang mempercepat penetrasi fluorida ke dalam endapan oksida tersebut sehingga melunakkannya. Oksida yang telah melunak tersebut dapat dengan mudah dikikis dari dinding oleh operator tungku.<\/p>\n

\"Bahan<\/p>\n

Flux pembersih berfungsi menghilangkan oksida yang tersuspensi dalam lelehan aluminium. Sama seperti flux penghilang kerak, flux pembersih terdiri dari campuran klorida, fluorida, dan zat pengoksidasi. Flux pembersih menghasilkan panas yang lebih sedikit, sehingga efek pemisahannya terhadap aluminium pun lebih rendah. Namun, flux ini memiliki kemampuan yang lebih baik dalam menyerap inklusi oksida dari lelehan.<\/p>\n

Praktik umum dalam penambahan fluks adalah dengan cara manual. Sebagian besar fluks diaplikasikan ke permukaan lelehan dan diaduk ke dalam lelehan. Beberapa jenis fluks (untuk penghilangan gas dan penghalusan butiran) diturunkan ke dasar lelehan menggunakan corong berlubang yang telah dipanaskan terlebih dahulu dan dalam keadaan bersih.<\/p>\n

Bahan pelebur juga dapat dimasukkan ke dalam cairan logam melalui injeksi dalam bentuk bubuk yang disalurkan dalam aliran gas inert (argon atau nitrogen). Teknik injeksi bahan pelebur yang paling sederhana adalah dengan menggunakan lancing yang dicelupkan ke dalam cairan logam. Metode pengenalan bahan pelebur yang paling efektif adalah injeksi menggunakan degasser rotari.<\/p>\n

Alirkan nitrogen (tekanan 1,2\uff5e1,8 kg\/cm\u00b2) lalu buka katup di bawah tangki pemurnian. Gas yang digunakan adalah nitrogen kemurnian tinggi 99,991 TP3T. Tekanan nitrogen selama proses pemurnian sebaiknya cukup tinggi agar dapat menghembuskan bubuk keluar. Jumlah agen pemurnian sekitar 0,15\u20130,201 TP3T.<\/p>\n

Suhu pemurnian dijaga pada kisaran 730\u2013750 derajat Celcius, dan terak dapat dikikis setelah didiamkan selama 20 menit pasca pemurnian. Usahakan untuk tidak mengaduk cairan aluminium saat mengikis terak, agar terak tidak tercampur ke dalam cairan aluminium, kemudian gunakan agen penutup<\/a> untuk melelehkan permukaannya guna mencegah pelelehan; tubuh mengalami oksidasi kembali dan menyerapnya.<\/p>","protected":false},"excerpt":{"rendered":"

Wall cleaning fluxes help keep crucible and furnace walls above and below the melt line free of oxide build-up. This reduces both alloy wastage and another source of unwanted inclusions. Wall cleaning fluxes soften oxides built upon the furnace walls. Wall cleaning fluxes contain double fluorides (Na2SiF6, Na2AlF6) and an oxidizing agent. The oxidizing agent […]<\/p>\n","protected":false},"author":1,"featured_media":7131,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-7130","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"yoast_head":"\nWall Cleaning Fluxes for Aluminum Casting Smelter<\/title>\n<meta name=\"description\" content=\"Wall cleaning fluxes help keep crucible and furnace walls above and below the melt line free of oxide build-up. 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