{"id":7513,"date":"2021-11-05T03:45:51","date_gmt":"2021-11-05T03:45:51","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=7513"},"modified":"2021-11-05T03:45:51","modified_gmt":"2021-11-05T03:45:51","slug":"double-zero-foil-production","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/double-zero-foil-production\/","title":{"rendered":"Produksi Foil Double Zero"},"content":{"rendered":"<p>Seiring dengan meningkatnya standar kualitas aluminium foil yang ditetapkan oleh perusahaan hilir, produsen aluminium foil pun menuntut standar kualitas yang semakin tinggi terhadap bahan baku aluminium foil. Mengingat kebutuhan berbagai produsen untuk terus menekan biaya produksi, penggunaan bahan cast-rolled dalam produksi aluminium foil double zero kini menjadi satu-satunya pilihan bagi pabrik-pabrik aluminium foil.<\/p>\n<p><img loading=\"lazy\" decoding=\"async\" class=\"alignnone size-full wp-image-7514\" src=\"https:\/\/aluminiumceramicfiber.com\/wp-content\/uploads\/2021\/11\/Double-Zero-Foil-Production-2.jpg\" alt=\"Produksi Foil Double Zero\" width=\"500\" height=\"400\" srcset=\"https:\/\/www.aluminiumceramicfiber.com\/wp-content\/uploads\/2021\/11\/Double-Zero-Foil-Production-2.jpg 500w, https:\/\/www.aluminiumceramicfiber.com\/wp-content\/uploads\/2021\/11\/Double-Zero-Foil-Production-2-300x240.jpg 300w\" sizes=\"auto, (max-width: 500px) 100vw, 500px\" \/><\/p>\n<p>Proses produksi pengecoran dan penggulungan foil double zero adalah sebagai berikut: cairan aluminium elektrolitik + peleburan limbah padat \u2192 pengendapan \u2192 pemurnian \u2192 pemurnian dan penyaringan secara online \u2192 pemurnian lanjutan secara online \u2192 pengecoran dan penggulungan.<\/p>\n<p>Penggunaan bahan baku cor-gulung memperpendek alur proses dan menghindari prosedur pemesinan, pemanasan awal, serta penggulungan panas dalam pengolahan bahan baku gulungan panas. Proses-proses tersebut dapat menimbulkan faktor-faktor yang tidak menguntungkan dan cacat pada proses produksi foil aluminium akibat pengoperasian yang tidak tepat. Penambahan cairan aluminium elektrolitik dalam proses peleburan casting-rolling menghemat proses pengecoran dan peleburan ulang ingot aluminium, mengurangi konsumsi energi pada proses peleburan ulang dan pengecoran, mengurangi kerugian pembakaran aluminium, serta memberikan dampak yang lebih besar terhadap profitabilitas perusahaan.<\/p>\n<p>Meskipun sulit untuk menggunakan cairan aluminium elektrolitik secara langsung, seiring dengan peningkatan berkelanjutan dalam kinerja peralatan pengecoran dan penggulungan serta penyempurnaan terus-menerus dalam teknologi operasional, penggunaan bahan baku pengecoran-penggulungan yang sebagian terbuat dari cairan aluminium elektrolitik dapat sepenuhnya memenuhi persyaratan produksi foil \u201cdouble zero\u201d.<\/p>\n<p><strong>Persyaratan kualitas lembaran aluminium foil mentah<\/strong><\/p>\n<p>(1) Kualitas peleburan dan penggulungan<\/p>\n<p>Kualitas lelehan yang dicetak dan digulung terutama mengacu pada kemurnian logam lelehan, kandungan terak, kandungan gas, dan komposisi paduan lelehan tersebut. Kandungan hidrogen pada logam cair yang masuk ke kotak depan harus dikendalikan di bawah 0,10 ml\/100 g Al. Hal ini disebabkan oleh mekanisme parasit timbal balik antara terak dan gas dalam aluminium cair. Oleh karena itu, selama kandungan hidrogen dapat dikendalikan dalam rentang yang disyaratkan, kandungan terak akan berkurang secara proporsional. Komposisi paduan harus seragam, dan pengendalian terbaik dilakukan pada batas tengah.<\/p>\n<p>Cairan aluminium elektrolitik merupakan logam yang dipanaskan berlebihan dan mengandung banyak pengotor logam. Saat melakukan pengecoran aluminium elektrolitik dan penggulungan strip aluminium, tambahkan terlebih dahulu limbah aluminium padat 30%, kemudian tambahkan cairan aluminium elektrolitik. Limbah aluminium padat yang ditambahkan harus memiliki komposisi kimia yang seragam serta bebas dari kelembapan, kontaminasi, dan kotoran. Sebelum menambahkan cairan aluminium elektrolitik, buang terlebih dahulu endapan di permukaan menggunakan sendok berlubang, lalu masukkan ke dalam tungku peleburan setelah disaring. Saat memproduksi produk lembaran berkualitas tinggi, aluminium cair harus dimurnikan dengan bahan padat <a href=\"https:\/\/www.aluminiumceramicfiber.com\/id\/fluxes\/\">zat pemurnian<\/a>, dan endapan di permukaan dapat dihilangkan sebelum cairan tersebut dimasukkan ke dalam tungku. Namun, kandungan hidrogen dan kandungan terak dalam cairan aluminium elektrolitik relatif tinggi, sehingga perlu dilakukan langkah-langkah penghilangan terak dan penghilangan gas yang efektif selama proses produksi pengecoran dan penggulungan.<\/p>\n<p>(2) Kualitas permukaan bahan mentah<\/p>\n<p>Kualitas permukaan bahan mentah secara langsung memengaruhi kualitas permukaan foil aluminium. Permukaan bahan mentah harus bersih, halus, dan bebas korosi. Permukaan tidak boleh memiliki cacat yang memengaruhi penggunaannya, seperti tonjolan, saluran udara, noda minyak, lubang, rol yang lengket, gelombang melintang, garis-garis memanjang, retakan, korosi, goresan, bintik hitam, lekukan logam dan non-logam, dll.<\/p>\n<p>(3) Organisasi internal<\/p>\n<p>Ukuran butir pada lembaran yang dicetak dan digulung harus seragam, dan butir-butir yang halus serta seragam tersebut secara langsung memengaruhi struktur dan kinerja produk olahan.<\/p>","protected":false},"excerpt":{"rendered":"<p>With the improvement of aluminum foil quality requirements for aluminum foil downstream enterprises, aluminum foil manufacturers have higher and higher quality requirements for aluminum foil blanks. Based on the demand of various manufacturers to continuously reduce production costs, the use of cast-rolled materials to produce double zero foil has become the only choice for aluminum [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":7514,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[],"class_list":["post-7513","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"<!-- This site is optimized with the Yoast SEO plugin v28.0 - https:\/\/yoast.com\/product\/yoast-seo-wordpress\/ -->\n<title>Double Zero Foil Production with Continuous Casting Rolling<\/title>\n<meta name=\"description\" content=\"The use of continuous casting rolling materials for double zero foil production has become the only choice for aluminum foil factories.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, 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