{"id":8023,"date":"2021-12-12T06:47:26","date_gmt":"2021-12-12T06:47:26","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=8023"},"modified":"2021-12-12T06:47:26","modified_gmt":"2021-12-12T06:47:26","slug":"caster-tips-and-nozzles","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/id\/caster-tips-and-nozzles\/","title":{"rendered":"Tips dan Nozel Roda"},"content":{"rendered":"

Ujung dan nosel cetakan terbuat dari bahan keramik sinter khusus yang diproses melalui pemesinan, dan digunakan untuk pengecoran strip aluminium dua rol secara kontinu. Bahan tersebut memiliki stabilitas termal yang baik. Untuk memastikan aliran aluminium cair merata ke arah lateral rongga cetakan dan laju pendinginan lokal pada permukaan cetakan tetap konsisten, ujung cetakan dibuat dari bahan serat silikon-aluminium yang dibentuk dengan vakum.<\/p>\n

\"Tips<\/p>\n

A Tips untuk Roda<\/a> Terpasang di sisi masuk mesin pengecoran dan mesin penggulung untuk proses pengecoran strip. Silinder hidrolik menggerakkan platform gerbang agar meluncur di atas dudukan geser, mendorong gerbang beserta komponen bantuannya untuk menjaga jarak aman tertentu dari celah rol mesin pengecoran, dan kemudian menggerakkan perangkat penyesuaian horizontal dan vertikal gerbang. Motor servo mengatur posisi nosel penuangan ke posisi yang ditargetkan, dan motor servo tersebut dapat mengatur masing-masing sisi nosel penuangan secara terpisah secara real-time sesuai kebutuhan.<\/p>\n

Telinga lunak dan keras dipasang pada pelat nosel dan digunakan untuk pembentukan kristal serta pengendalian ukuran pelat, strip, dan lembaran aluminium mentah pada jalur produksi pengecoran dan penggulungan.<\/p>\n

Bagian telinga yang lunak terbuat dari campuran karton serat aluminium berkadar tinggi dan proses pencetakan komposit, sedangkan bagian telinga yang keras dibuat melalui proses penyaringan vakum menggunakan serat berkadar kemurnian tinggi. Keduanya dipanggang dalam tungku dan diproses menggunakan peralatan presisi.<\/p>\n

Bagian telinga lunak dan keras dipasang pada pelat nosel. Komponen ini terutama digunakan untuk menyesuaikan resistansi internal dan mengontrol ukuran pembentukan paduan aluminium. Tepi yang rata dan bebas dari gerinda dapat secara efektif melindungi coran selama proses penggulungan. Struktur internal gulungan yang telah digulung pun tetap stabil.<\/p>\n

\"\"<\/p>\n

Proses Pemasangan Ujung Roda dan Nozel<\/strong><\/p>\n

A. Pasang nosel penuangan pada penjepit nosel yang terpasang pada struktur baja, lalu pasang penjepit nosel tersebut pada platform nosel. Pemasangan dan pelepasan nosel pada platform nosel serta penyesuaian posisi naik-turun dapat dilakukan secara bersamaan atau terpisah.
\nB. Ketika pelat vertikal mengayunkan celah rol, pertama-tama sesuaikan sekrup pengatur horizontal pada platform lubang penuangan hingga mencapai langkah maksimum, kemudian silinder hidrolik menggerakkan platform lubang penuangan untuk bergerak menuju celah rol dengan kecepatan yang lebih tinggi. Ketika ujung depan lubang penuangan berjarak 120 mm dari garis tengah rol, pelat sekat platform lubang penuangan menekan pelat atas elevator sekrup, dan kemudian motor servo menggerakkan platform lubang penuangan untuk perlahan mendekati rol guna menyesuaikan nosel penuangan ke posisi target.
\nC. Ketika mesin pengecoran-penggulungan berhenti untuk mengganti rol, silinder oli menggerakkan platform nosel pengecoran kembali ke batas belakang, dan sinyal deteksi dari sakelar batas belakang digunakan sebagai indikator bahwa penggantian rol telah dilakukan.<\/p>","protected":false},"excerpt":{"rendered":"

Caster tips and nozzles are made of special sintered ceramic material through machining, used for continuous double-roll aluminum strip casting. The material has good thermal stability. In order to ensure that the molten aluminum flows uniformly in the lateral direction of the mold cavity and the local cooling rate of the mold surface is consistent, […]<\/p>\n","protected":false},"author":1,"featured_media":8024,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[24198,24199],"class_list":["post-8023","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized","tag-caster-tips-and-nozzles","tag-double-roll-aluminum-strip-casting"],"yoast_head":"\nCaster Tips and Nozzles for double-roll aluminum strip casting<\/title>\n<meta name=\"description\" content=\"Caster tips and nozzles are made of special sintered ceramic material, used for continuous double-roll aluminum strip casting.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" 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