{"id":2684,"date":"2020-09-04T07:03:37","date_gmt":"2020-09-04T07:03:37","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=2684"},"modified":"2020-09-04T07:03:37","modified_gmt":"2020-09-04T07:03:37","slug":"filtering-method-for-molten-aluminum","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/tr\/filtering-method-for-molten-aluminum\/","title":{"rendered":"Erimi\u015f Al\u00fcminyum i\u00e7in Filtreleme Y\u00f6ntemi"},"content":{"rendered":"

Erimi\u015f al\u00fcminyum i\u00e7in s\u00fczme y\u00f6ntemi, al\u00fcminyum ala\u015f\u0131m\u0131 eriyikindeki demir bak\u0131m\u0131ndan zengin faz kirliliklerinin daha d\u00fc\u015f\u00fck bir s\u0131cakl\u0131kta ve daha uzun bir bekletme s\u00fcresinde ayr\u0131\u015fmas\u0131 ilkesine dayan\u0131r; birikmi\u015f demir bak\u0131m\u0131ndan zengin faz maddelerinin uzakla\u015ft\u0131r\u0131lmas\u0131 i\u00e7in ise mekanik s\u00fczme y\u00f6ntemi kullan\u0131l\u0131r. Demir giderimi i\u00e7in s\u00fczme y\u00f6ntemi genellikle eriyik d\u00f6k\u00fcm i\u015flemi s\u0131ras\u0131nda uygulan\u0131r. Bu y\u00f6ntem sadece b\u00fcy\u00fck demir bak\u0131m\u0131ndan zengin faz maddelerini gidermekle kalmaz, ayn\u0131 zamanda al\u00fcminyum ve al\u00fcminyum ala\u015f\u0131m\u0131 eriyiklerindeki di\u011fer b\u00fcy\u00fck boyutlu kal\u0131nt\u0131lar\u0131 da temizleyebilir. Erimi\u015f al\u00fcminyum i\u00e7in s\u00fczme y\u00f6nteminde genellikle \u015funlar kullan\u0131l\u0131r: seramik k\u00f6p\u00fck filtre<\/a>.<\/p>\n

\"Erimi\u015f<\/p>\n

\u0130kincil al\u00fcminyum ala\u015f\u0131m\u0131n\u0131n \u00fcretim s\u00fcreci \u00fc\u00e7 a\u015famaya ayr\u0131labilir: \u00f6n i\u015flem, eritme (rafine etme dahil) ve k\u00fcl\u00e7e d\u00f6k\u00fcm\u00fc. Eritme i\u015flemi, hurda al\u00fcminyumu eritme f\u0131r\u0131n\u0131na eklemek ve s\u0131v\u0131 hale gelene kadar \u0131s\u0131tmakt\u0131r. C\u00fcruf alma, s\u0131cakl\u0131k \u00f6l\u00e7\u00fcm\u00fc ve bile\u015fim kontrol\u00fc gibi i\u015flemlerden sonra malzeme ar\u0131tma f\u0131r\u0131n\u0131na aktar\u0131l\u0131r; burada silikon ve bak\u0131r gibi elementler eklenir ve gaz giderme, c\u00fcruf giderme ve ar\u0131tma i\u015flemleri ger\u00e7ekle\u015ftirilir. \u0130kincil al\u00fcminyum eriyigindeki zararl\u0131 metal elementler aras\u0131nda ba\u015fl\u0131ca Fe, Mg, Zn, Pb vb. bulunur ve farkl\u0131 zararl\u0131 metal elementler i\u00e7in farkl\u0131 ar\u0131nd\u0131rma y\u00f6ntemleri gereklidir.<\/p>\n

Demir, ikincil al\u00fcminyum \u00fcretiminde s\u0131k\u00e7a rastlanan bir kirlilik maddesidir ve al\u00fcminyum ile al\u00fcminyum ala\u015f\u0131mlar\u0131n\u0131n kalitesi ve performans\u0131 \u00fczerinde son derece olumsuz bir etkiye sahiptir. Bu nedenle, demiri gidermek i\u00e7in al\u00fcminyum hurdas\u0131n\u0131n \u00f6n i\u015flemine ek olarak, demir kal\u0131nt\u0131lar\u0131n\u0131n al\u00fcminyum ve al\u00fcminyum ala\u015f\u0131m\u0131 eriyiklerinde az da olsa \u00e7\u00f6z\u00fcnmesini \u00f6nlemek amac\u0131yla eritme i\u015flemi s\u0131ras\u0131nda bu kal\u0131nt\u0131lar m\u00fcmk\u00fcn oldu\u011funca uzakla\u015ft\u0131r\u0131lmal\u0131d\u0131r. Genel olarak, demir kal\u0131nt\u0131lar\u0131n\u0131 gidermek i\u00e7in a\u015fa\u011f\u0131daki y\u00f6ntemler kullan\u0131l\u0131r.<\/p>\n

Manganez ve demir giderme y\u00f6ntemi<\/strong><\/p>\n

Manganez, al\u00fcminyum ala\u015f\u0131m\u0131 \u00e7\u00f6zeltisi i\u00e7inde y\u00fcksek erime noktal\u0131, demir bak\u0131m\u0131ndan zengin bir faz bile\u015fi\u011fi etkili bir \u015fekilde olu\u015fturabilir ve f\u0131r\u0131n\u0131n taban\u0131nda birikerek demirin uzakla\u015ft\u0131r\u0131lmas\u0131 amac\u0131na ula\u015f\u0131lmas\u0131n\u0131 sa\u011flar. 1 kg demiri gidermek i\u00e7in kullan\u0131lan manganez miktar\u0131 6,7-8,3 kg'd\u0131r ve kalan iri pullu, sert ve k\u0131r\u0131lgan Al9Fe2Si2 faz\u0131n\u0131 pullu AlSiMnFe faz\u0131na d\u00f6n\u00fc\u015ft\u00fcrebilir, b\u00f6ylece demirin zararl\u0131 etkilerini zay\u0131flat\u0131r. Ancak, demiri gidermek i\u00e7in manganez ekleme y\u00f6ntemi, al\u00fcminyum ala\u015f\u0131m\u0131n\u0131n manganez i\u00e7eri\u011fini art\u0131racakt\u0131r. Manganez i\u00e7eri\u011fi s\u0131n\u0131rl\u0131 olan al\u00fcminyum ala\u015f\u0131mlar\u0131 kullan\u0131lmamal\u0131d\u0131r ve demiri gidermek i\u00e7in manganez ekleme y\u00f6nteminin maliyeti daha y\u00fcksektir.<\/p>\n

Berilyum ilave y\u00f6ntemi<\/strong><\/p>\n

Berilyum, al\u00fcminyum ala\u015f\u0131m\u0131 eriyigindeki Al9Fe2Si2 faz\u0131yla reaksiyona girerek demirin zararl\u0131 etkilerini azalt\u0131r. Al\u00fcminyum ve al\u00fcminyum ala\u015f\u0131m\u0131 eriyiklerine 0,05%\u20140,1% berilyum eklenmesi, iri ve pul \u015feklindeki Al9Fe2Si2 faz\u0131n\u0131n nokta \u015feklindeki Al5BeFeSi'ye d\u00f6n\u00fc\u015f\u00fcm\u00fcn\u00fc te\u015fvik edebilir; bu da al\u00fcminyum ala\u015f\u0131m\u0131n\u0131n k\u0131r\u0131lganl\u0131\u011f\u0131n\u0131 a\u00e7\u0131k\u00e7a ortadan kald\u0131r\u0131r. Ancak berilyumun fiyat\u0131 nispeten y\u00fcksektir ve berilyum buhar\u0131 toksiktir, insan v\u00fccuduna zararl\u0131d\u0131r ve \u00e7al\u0131\u015fma ortam\u0131n\u0131 kirletir. Bu nedenle, demire berilyum ekleme y\u00f6ntemi dikkatli bir \u015fekilde kullan\u0131lmal\u0131d\u0131r.<\/p>\n

\u00c7\u00f6keltme yoluyla demir giderme y\u00f6ntemi<\/strong><\/p>\n

\u00c7\u00f6keltme yoluyla demir giderme y\u00f6ntemi, Mn, Cr, Ni ve Zr olmak \u00fczere d\u00f6rt maddeden haz\u0131rlanan \u00e7ok elementli bir ana ala\u015f\u0131m\u0131n kapsaml\u0131 etkisine dayan\u0131r; bu ala\u015f\u0131m, al\u00fcminyum ala\u015f\u0131m\u0131 eriyikindeki iri taneli demir bak\u0131m\u0131ndan zengin bile\u015fikle etkile\u015fime girerek yeni bir \u00e7ok elementli demir bak\u0131m\u0131ndan zengin bile\u015fik olu\u015fturur. \u00c7ok elementli demir bak\u0131m\u0131ndan zengin bile\u015fik, s\u0131cakl\u0131\u011f\u0131n d\u00fc\u015fmesiyle birlikte kademeli olarak b\u00fcy\u00fcr. \u00c7\u00f6kelme direncini a\u015facak kadar b\u00fcy\u00fcd\u00fc\u011f\u00fcnde \u00e7\u00f6kelir ve b\u00f6ylece demir giderilir. Mn, Cr, Ni ve Zr miktarlar\u0131 s\u0131ras\u0131yla 2,0%, 0,8%, 1,2% ve 0,6% oldu\u011funda, \u00e7\u00f6kelme yoluyla demir giderme y\u00f6ntemiyle i\u015flenen al\u00fcminyum ve al\u00fcminyum ala\u015f\u0131m\u0131 eriyiklerindeki demir i\u00e7eri\u011fi 1%'den 0,2%'ye d\u00fc\u015f\u00fcr\u00fclebilir. Manganez, \u00e7\u00f6kelme y\u00f6nteminde demirin uzakla\u015ft\u0131r\u0131lmas\u0131nda \u00f6nemli bir rol oynar. Krom, demirin uzakla\u015ft\u0131r\u0131lmas\u0131nda manganez kadar etkili olmasa da, oksidasyona ve yanmaya kar\u015f\u0131 daha iyi dirence sahiptir. Nikel ilavesinin temel amac\u0131, manganez ve krom kal\u0131nt\u0131lar\u0131n\u0131n neden oldu\u011fu k\u0131r\u0131lganl\u0131\u011f\u0131 azaltmakt\u0131r. Demir ilavesinin rol\u00fcne ek olarak, zirkonyum ilavesi de tane inceltme i\u015flevi g\u00f6r\u00fcr.<\/p>\n

Erimi\u015f al\u00fcminyum i\u00e7in filtreleme y\u00f6ntemi<\/strong><\/p>\n

Demiri filtreleme y\u00f6nteminde genellikle \u015funlar kullan\u0131l\u0131r: k\u00f6p\u00fck seramik filtre<\/a>. Seramik k\u00f6p\u00fck filtre, y\u00fcksek mukavemet, a\u015f\u0131nma direnci, g\u00fc\u00e7l\u00fc adsorpsiyon kapasitesi ve al\u00fcminyum eriyikindeki minik kal\u0131nt\u0131lar\u0131n etkili bir \u015fekilde giderilmesi gibi avantajlara sahiptir. Al\u00fcminyum ala\u015f\u0131m\u0131 eriyikindeki safs\u0131zl\u0131klar\u0131n filtrelenmesi amac\u0131yla filtre kutusuna monte edilir ve y\u00fcksek katma de\u011ferli, ileri teknoloji gerektiren havac\u0131l\u0131k, ula\u015f\u0131m ve di\u011fer al\u00fcminyum ala\u015f\u0131m\u0131 hassas d\u00f6k\u00fcm \u00fcr\u00fcnlerinin \u00fcretimini kar\u015f\u0131lamak \u00fczere tasarlanm\u0131\u015ft\u0131r.<\/p>\n

\"Erimi\u015f<\/p>\n

Do\u011frudan demir \u00e7\u0131karma eritme y\u00f6ntemi<\/strong><\/p>\n

Ergitme yoluyla do\u011frudan demir giderme y\u00f6ntemi, d\u00fc\u015f\u00fck maliyeti ve basit i\u015fleyi\u015fi nedeniyle ikincil al\u00fcminyum end\u00fcstrisinde yayg\u0131n olarak kullan\u0131lmaktad\u0131r. Bu y\u00f6ntem k\u0131saca \u015fu \u015fekilde a\u00e7\u0131klanabilir:<\/p>\n

(1) Erime s\u0131cakl\u0131\u011f\u0131n\u0131 s\u0131k\u0131 bir \u015fekilde kontrol edin; al\u00fcminyumun erimesi i\u00e7in al\u00fcminyum ve demirin erime noktalar\u0131 aras\u0131ndaki farktan yararlan\u0131n; demir ve di\u011fer y\u00fcksek erime noktal\u0131 metal safs\u0131zl\u0131klar f\u0131r\u0131n\u0131n dibine \u00e7\u00f6kerek demirin ayr\u0131lmas\u0131 sa\u011flan\u0131r. E\u011fimli d\u00f6ner f\u0131r\u0131n, \u00e7e\u015fitli at\u0131k al\u00fcminyumlar\u0131n i\u015flenmesi i\u00e7in eritme f\u0131r\u0131n\u0131 olarak verimli bir \u015fekilde kullan\u0131labilir.<\/p>\n

(2) Eritme i\u015flemi s\u0131ras\u0131nda, her kar\u0131\u015ft\u0131rma i\u015fleminden \u00f6nce demir kal\u0131nt\u0131lar\u0131 temizlenmeli ve al\u00fcminyum c\u00fcrufuna kar\u0131\u015fm\u0131\u015f demir, c\u00fcruf \u00e7\u0131karma i\u015flemi s\u0131ras\u0131nda ayr\u0131\u015ft\u0131r\u0131lmal\u0131d\u0131r.<\/p>\n

(3) Se\u00e7ilen eritme ekipman\u0131 ve teknolojisinin fiili ko\u015fullar\u0131na g\u00f6re, ilke olarak, eritilen her parti al\u00fcminyum at\u0131\u011f\u0131 i\u00e7in f\u0131r\u0131n\u0131n taban\u0131nda biriken c\u00fcruf ve demir d\u0131\u015far\u0131 \u00e7\u0131kar\u0131lmal\u0131d\u0131r.<\/p>\n

(4) \u0130kincil al\u00fcminyum i\u015fletmesi \u00fcretimde bir eritme oca\u011f\u0131-bekletme oca\u011f\u0131 kulland\u0131\u011f\u0131nda, her bir ocaktaki eritme i\u015flemi tamamland\u0131ktan sonra, ocaktaki erimi\u015f al\u00fcminyum, demiri gidermek \u00fczere s\u0131cak halde sevk edilir.<\/p>\n

(5) H\u0131zl\u0131 eritme y\u00f6ntemiyle d\u00fc\u015f\u00fck s\u0131cakl\u0131kta al\u00fcminyum d\u00f6k\u00fcm\u00fc. Eritme i\u015flemi s\u0131ras\u0131nda, geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f al\u00fcminyum hurda, eriticinin korumas\u0131 alt\u0131nda h\u0131zla eritilir ve t\u00fcm eritme s\u00fcreci yakla\u015f\u0131k 2-3 saat s\u00fcrer. Geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f al\u00fcminyum hurda eridi\u011finde, eriyik s\u0131cakl\u0131\u011f\u0131 yakla\u015f\u0131k 650 \u00b0C\u2019dir. Bu s\u0131cakl\u0131kta, al\u00fcminyum ve al\u00fcminyum ala\u015f\u0131m\u0131 eriyiklerinde demirin \u00e7\u00f6z\u00fcn\u00fcrl\u00fc\u011f\u00fc son derece d\u00fc\u015f\u00fckt\u00fcr. Bu a\u015famada, geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f al\u00fcminyum hurdas\u0131nda bulunan demir c\u00fcrufta kal\u0131r ve c\u00fcrufla birlikte ayr\u0131l\u0131r.<\/p>","protected":false},"excerpt":{"rendered":"

Filtering method for molten aluminum is based on the principle that the iron-rich phase impurities in the aluminum alloy melt are segregated at a lower temperature and a longer holding time, and mechanical filtration is used to remove the aggregated iron-rich phase materials. The filtering iron removal method is generally carried out during the melt […]<\/p>\n","protected":false},"author":1,"featured_media":2685,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[7216],"class_list":["post-2684","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-filtering-iron-removal-method"],"yoast_head":"\nFiltering Method for Molten Aluminum by Ceramic Foam Filter<\/title>\n<meta name=\"description\" content=\"Filtering method for molten aluminum usually uses ceramic foam filter. 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