al\u00fcminyum s\u0131v\u0131 ar\u0131tma<\/a> Al\u00fcminyum eriyik i\u00e7inde \u00e7\u00f6z\u00fcnm\u00fc\u015f hidrojeni ar\u0131nd\u0131rmak i\u00e7in kullan\u0131lan sistemde, inert gaz Ar\u2019\u0131n fiziksel adsorpsiyonu yoluyla azot kabarc\u0131klar\u0131, al\u00fcminyum eriyik i\u00e7indeki hidrojeni adsorbe ederken eriyik i\u00e7inde y\u00fczerler; b\u00f6ylece al\u00fcminyum eriyik ar\u0131nd\u0131r\u0131l\u0131r.<\/p>\nErimi\u015f al\u00fcminyumun \u00e7evrimi\u00e7i gaz giderme s\u00fcrecini etkileyen bir\u00e7ok fakt\u00f6r bulunmaktad\u0131r; bunlardan ba\u015fl\u0131calar\u0131 \u015funlard\u0131r: ortam nemi, giri\u015fteki erimi\u015f al\u00fcminyumun hidrojen i\u00e7eri\u011fi, erimi\u015f al\u00fcminyumun s\u0131cakl\u0131\u011f\u0131, ala\u015f\u0131m\u0131n durumu, ar\u0131tma gaz\u0131n\u0131n safl\u0131\u011f\u0131, ar\u0131tma s\u00fcresi, kabarc\u0131klar ile erimi\u015f al\u00fcminyum aras\u0131ndaki temas alan\u0131 vb. Bu fakt\u00f6rlerin etkisi a\u015fa\u011f\u0131daki gibidir:<\/p>\n
Hava nemi<\/strong>: Erimi\u015f al\u00fcminyumdaki hidrojen kayna\u011f\u0131, esas olarak erimi\u015f al\u00fcminyum ile su buhar\u0131 aras\u0131ndaki reaksiyondan kaynaklan\u0131r. Atmosferik nem y\u00fcksekse, atmosferdeki su buhar\u0131 i\u00e7eri\u011fi de y\u00fcksek olur ve al\u00fcminyum s\u0131v\u0131s\u0131yla reaksiyonun ard\u0131ndan olu\u015fan hidrojen miktar\u0131 artar; bu da hidrojen giderme i\u015fleminin zorlu\u011funu art\u0131r\u0131r. [Reaksiyon sonucu olu\u015fan hidrojen, al\u00fcminyum s\u0131v\u0131s\u0131nda atomik halde bulunur veya tane s\u0131n\u0131rlar\u0131nda yer al\u0131r. Hidrojen etkili bir \u015fekilde uzakla\u015ft\u0131r\u0131lamazsa, al\u00fcminyum s\u0131v\u0131s\u0131 kat\u0131la\u015ft\u0131ktan sonra hidrojen, d\u00f6k\u00fcm \u00fcr\u00fcnde g\u00f6zeneklere, gev\u015fekli\u011fe ve di\u011fer kusurlara neden olur. Tane s\u0131n\u0131r\u0131ndaki hidrojen, d\u00f6k\u00fcm \u00fcr\u00fcn\u00fcnde kolayca hidrojen gevrekli\u011fine yol a\u00e7ar ve bu da \u00fcr\u00fcn\u00fcn mekanik \u00f6zelliklerini etkiler. Erimi\u015f al\u00fcminyum kanal\u0131 ve kristalle\u015ftiricide su veya buhar varsa, yukar\u0131daki kimyasal reaksiyon da ger\u00e7ekle\u015fir, hidrojen olu\u015fur ve erimi\u015f al\u00fcminyumun i\u00e7ine \u00e7\u00f6z\u00fcn\u00fcr.<\/p>\nS\u0131v\u0131 al\u00fcminyumun hidrojen i\u00e7eri\u011fi<\/strong>: \u0130nert gazl\u0131 d\u00f6ner enjeksiyonlu ar\u0131tma cihaz\u0131 kullan\u0131l\u0131rken, s\u0131v\u0131 al\u00fcminyumun hidrojen giderim kineti\u011fine ili\u015fkin ara\u015ft\u0131rman\u0131n sonu\u00e7lar\u0131na g\u00f6re, giri\u015fteki s\u0131v\u0131 al\u00fcminyumun hidrojen i\u00e7eri\u011fi ne kadar d\u00fc\u015f\u00fckse, hidrojen giderim verimlili\u011fi o kadar d\u00fc\u015f\u00fck olur ve hidrojen giderim s\u00fcreci o kadar zorla\u015f\u0131r. AA5182 ala\u015f\u0131m\u0131 i\u00e7in giri\u015f s\u0131v\u0131 al\u00fcminyumunun hidrojen i\u00e7eri\u011fi 0,300 m1\/100 g'dan az oldu\u011funda, hidrojen giderim verimlili\u011fi yakla\u015f\u0131k %'ye ula\u015fabilir.<\/p>\n![\"\u00c7evrimi\u00e7i](\"https:\/\/aluminiumceramicfiber.com\/wp-content\/uploads\/2020\/09\/On-line-Degassing-Process-1.jpg\")
<\/p>\n
Erimi\u015f al\u00fcminyumun s\u0131cakl\u0131\u011f\u0131<\/strong>: Erimi\u015f al\u00fcminyumun s\u0131cakl\u0131\u011f\u0131, erimi\u015f al\u00fcminyumun atmosferdeki su buhar\u0131yla reaksiyonunu etkiler. Erimi\u015f al\u00fcminyumun s\u0131cakl\u0131\u011f\u0131 ne kadar y\u00fcksek olursa, erimi\u015f al\u00fcminyum ile su buhar\u0131 aras\u0131ndaki reaksiyon derecesi o kadar artar ve buna ba\u011fl\u0131 olarak erimi\u015f al\u00fcminyumdaki hidrojen i\u00e7eri\u011fi de o kadar artar. Ayn\u0131 zamanda, erimi\u015f al\u00fcminyumun s\u0131cakl\u0131\u011f\u0131, y\u00fczeydeki oksit tabakas\u0131n\u0131n yo\u011funlu\u011funu da etkiler. Erimi\u015f al\u00fcminyumun s\u0131cakl\u0131\u011f\u0131 \u00e7ok y\u00fcksek olursa, y\u00fczeydeki oksit tabakas\u0131 gev\u015fer ve atmosferdeki su buhar\u0131 oksit tabakas\u0131n\u0131 kolayca ge\u00e7erek erimi\u015f al\u00fcminyumla reaksiyona girer; bu da erimi\u015f al\u00fcminyumdaki hidrojen i\u00e7eri\u011fini art\u0131r\u0131r.<\/p>\nFarkl\u0131 al\u00fcminyum ala\u015f\u0131mlar\u0131n\u0131n s\u0131v\u0131 halindeki hidrojen i\u00e7eri\u011fi birbirinden farkl\u0131d\u0131r<\/strong>. Ala\u015f\u0131m\u0131n erimi\u015f al\u00fcminyumun hidrojen i\u00e7eri\u011fi \u00fczerindeki etkisi, esas olarak erimi\u015f al\u00fcminyum y\u00fczeyindeki oksit tabakas\u0131n\u0131n yo\u011funlu\u011funun etkisiyle ger\u00e7ekle\u015fir. Erimi\u015f al\u00fcminyumda bulunan ala\u015f\u0131m elementleri oksit tabakas\u0131n\u0131n gev\u015femesine neden olursa, erimi\u015f al\u00fcminyumdaki hidrojen i\u00e7eri\u011fi artar. AA5182 ala\u015f\u0131m\u0131ndaki Mg i\u00e7eri\u011fi 4,0%-5,0% aras\u0131ndad\u0131r. Mg, oksit tabakas\u0131n\u0131n gev\u015femesine neden olur. Havadaki su buhar\u0131, oksit tabakas\u0131n\u0131 kolayca ge\u00e7erek s\u0131v\u0131 al\u00fcminyuma n\u00fcfuz eder ve s\u0131v\u0131 al\u00fcminyumla reaksiyona girerek hidrojen i\u00e7eri\u011fini art\u0131r\u0131r; bu nedenle AA5182 ala\u015f\u0131ml\u0131 al\u00fcminyum s\u0131v\u0131s\u0131ndaki hidrojen i\u00e7eri\u011fi nispeten y\u00fcksektir ve al\u00fcminyum s\u0131v\u0131s\u0131ndaki hidrojen i\u00e7eri\u011finin 0,150 m1\/100 g'nin alt\u0131na d\u00fc\u015f\u00fcr\u00fclebilmesi i\u00e7in \u00e7evrimi\u00e7i gaz giderme cihaz\u0131n\u0131n optimize edilmesi gerekmektedir.<\/p>\nAr\u0131t\u0131lm\u0131\u015f gaz\u0131n safl\u0131\u011f\u0131<\/strong>: Ar\u0131tma gaz\u0131 esas olarak inert gazlardan olu\u015fur; bunlar\u0131n aras\u0131nda Ar ana bile\u015fendir ve belirli bir oranda Cl\u2082 kar\u0131\u015ft\u0131r\u0131lm\u0131\u015ft\u0131r. Cl\u2082\u2019nin rol\u00fc, esas olarak erimi\u015f al\u00fcminyumdaki alkali metaller ile alkali toprak metalleri gidermektir. Ar\u0131tma gaz\u0131n\u0131n safl\u0131\u011f\u0131n\u0131n erimi\u015f al\u00fcminyumun hidrojen giderme i\u015flemi \u00fczerindeki temel etkisi \u015fudur: Ar\u0131tma gaz\u0131 erimi\u015f al\u00fcminyuma girer ve i\u00e7indeki su buhar\u0131 erimi\u015f al\u00fcminyumla reaksiyona girerek hidrojen \u00fcretir. Hidrojen giderilirken, Ar i\u00e7indeki su buhar\u0131 erimi\u015f al\u00fcminyumda bir art\u0131\u015fa neden olur. Hidrojen i\u00e7eri\u011findeki art\u0131\u015f, ar\u0131tma etkisini olumsuz y\u00f6nde etkiler. Cl\u2082 i\u00e7indeki su buhar\u0131 da ayn\u0131 etkiye sahiptir.<\/p>\nAr\u0131tma S\u00fcresi<\/strong>: Belirli bir aral\u0131ktaki ar\u0131tma s\u00fcresi i\u00e7inde, ar\u0131tma s\u00fcresi ne kadar uzun olursa, inert gaz kabarc\u0131klar\u0131na n\u00fcfuz eden hidrojen miktar\u0131 da o kadar artar. Ancak belirli bir s\u00fcreden sonra, ar\u0131tma s\u00fcresinin uzamas\u0131yla birlikte hidrojen giderme etkisi \u00f6nemli \u00f6l\u00e7\u00fcde de\u011fi\u015fmez.<\/p>\n![\"\u00c7evrimi\u00e7i](\"https:\/\/aluminiumceramicfiber.com\/wp-content\/uploads\/2020\/09\/On-line-Degassing-Process-2.jpg\")
<\/p>\n
\u0130nert gaz kabarc\u0131\u011f\u0131 ile s\u0131v\u0131 al\u00fcminyum aras\u0131ndaki temas alan\u0131<\/strong>: Al\u00fcminyum eriyik i\u00e7inde y\u00fczd\u00fcrme i\u015flemi s\u0131ras\u0131nda, inert gaz kabarc\u0131\u011f\u0131 al\u00fcminyum eriyik i\u00e7indeki hidrojeni emer. Hidrojen atomlar\u0131 inert gaz kabarc\u0131\u011f\u0131na girdikten sonra birbirleriyle birle\u015ferek H\u2082 olu\u015fturur ve inert gaz kabarc\u0131\u011f\u0131yla birlikte al\u00fcminyum eriyik y\u00fczeyine y\u00fckselir. H2 sal\u0131narak erimi\u015f al\u00fcminyumdan hidrojenin uzakla\u015ft\u0131r\u0131lmas\u0131 i\u015flemi tamamlan\u0131r. Erimi\u015f al\u00fcminyumdan hidrojen giderme etkisini art\u0131rmak i\u00e7in, inert gaz kabarc\u0131klar\u0131 ile erimi\u015f al\u00fcminyum aras\u0131ndaki toplam temas alan\u0131 ne kadar b\u00fcy\u00fckse, hidrojen giderme etkisi o kadar iyi olur. \u0130nert gaz kabarc\u0131klar\u0131 ile erimi\u015f al\u00fcminyum aras\u0131ndaki toplam temas alan\u0131n\u0131 art\u0131rmak i\u00e7in, inert gaz\u0131n m\u00fcmk\u00fcn oldu\u011funca par\u00e7alanarak ince kabarc\u0131klar haline getirilmesi gerekir. \u0130nert gaz ak\u0131\u015f h\u0131z\u0131 sabit tutuldu\u011funda, kabarc\u0131klar ile erimi\u015f al\u00fcminyum aras\u0131ndaki toplam temas alan\u0131 art\u0131r\u0131labilir.<\/p>\nGrafit rotorun y\u00fcksek h\u0131zda d\u00f6nmesi sayesinde kabarc\u0131klar ezilebilir. Ancak grafit rotorun d\u00f6nme h\u0131z\u0131 kas\u0131tl\u0131 olarak art\u0131r\u0131lamaz. D\u00f6nme h\u0131z\u0131 \u00e7ok y\u00fcksek olursa, erimi\u015f al\u00fcminyumun y\u00fczeyinde bir girdap olu\u015fmas\u0131 kolayd\u0131r; bu da erimi\u015f al\u00fcminyumun y\u00fczeyindeki oksit tabakas\u0131n\u0131 tahrip eder ve oksit kal\u0131nt\u0131lar\u0131n\u0131 erimi\u015f al\u00fcminyuma kar\u0131\u015ft\u0131rarak erimi\u015f al\u00fcminyumun kirlenmesine neden olur. Erimi\u015f al\u00fcminyumdaki oksit kal\u0131nt\u0131lar\u0131n\u0131n i\u00e7eri\u011fi, hidrojen i\u00e7eri\u011fi artt\u0131k\u00e7a artar.<\/p>\n
\u00c7evrimi\u00e7i gaz giderme i\u015fleminin ar\u0131tma etkinli\u011fini etkileyen yukar\u0131daki fakt\u00f6rler aras\u0131nda, do\u011fal ko\u015fullar ve sabit ekipman ko\u015fullar\u0131n\u0131n yan\u0131 s\u0131ra, optimize edilebilecek ba\u015fl\u0131ca fakt\u00f6rler \u015funlard\u0131r: bunlardan biri i\u015flem gaz\u0131n\u0131n \u00f6n \u0131s\u0131t\u0131lmas\u0131, di\u011feri ise kabarc\u0131k geni\u015fleme derecesi ile gaz giderme kutusu<\/a>. Bu iki fakt\u00f6r\u00fc optimize ederek, kabarc\u0131klar ile erimi\u015f al\u00fcminyum aras\u0131ndaki toplam temas alan\u0131 art\u0131r\u0131labilir ve hidrojen giderme etkisi iyile\u015ftirilebilir.<\/p>","protected":false},"excerpt":{"rendered":"On-line degassing process is a hydrogen removal process carried out at the same time in the casting process. Since the molten aluminum undergoes hydrogen removal in the holding furnace, the molten aluminum enters the casting machine through the launder and is in contact with air. It can still absorb hydrogen again, resulting in the hydrogen […]<\/p>\n","protected":false},"author":1,"featured_media":2928,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[],"class_list":["post-2927","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\n
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