{"id":3434,"date":"2020-10-20T07:14:50","date_gmt":"2020-10-20T07:14:50","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=3434"},"modified":"2020-10-20T07:15:55","modified_gmt":"2020-10-20T07:15:55","slug":"ultra-thin-casting-and-rolling","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/tr\/ultra-thin-casting-and-rolling\/","title":{"rendered":"Ultra \u0130nce D\u00f6k\u00fcm ve Haddeleme"},"content":{"rendered":"

Ultra ince y\u00fcksek h\u0131zl\u0131 d\u00f6k\u00fcm ve haddeleme teknolojisi, \u00fcretim h\u0131z\u0131n\u0131 art\u0131rmay\u0131, k\u00fct\u00fck kal\u0131nl\u0131\u011f\u0131n\u0131 azaltmay\u0131, k\u00fct\u00fck kalitesini iyile\u015ftirmeyi, tanecikleri daha da inceltmeyi, akma s\u0131n\u0131r\u0131n\u0131, korozyon direncini ve darbe direncini art\u0131rmay\u0131, levha kal\u0131nl\u0131\u011f\u0131n\u0131 azaltmay\u0131 ve levha \u015feklini iyile\u015ftirmeyi, verimlili\u011fi art\u0131rmay\u0131, sonraki so\u011fuk haddeleme i\u015flemlerinin say\u0131s\u0131n\u0131 azaltmay\u0131 ve hatta net \u015fekle yak\u0131n d\u00f6k\u00fcm hedefine ula\u015fmay\u0131 ama\u00e7lamaktad\u0131r.<\/p>\n

\u0130kili silindirli d\u00f6k\u00fcm ve haddeleme teknolojisinde \u00f6nc\u00fc konumda bulunan baz\u0131 yabanc\u0131 ara\u015ft\u0131rma birimleri ve \u00fcreticiler, 1980\u2019lerin sonlar\u0131nda bu yeni teknolojinin ara\u015ft\u0131rma ve geli\u015ftirilmesine yo\u011funla\u015fmaya ba\u015flad\u0131lar ve bug\u00fcne kadar bir\u00e7ok birim \u00f6nemli sonu\u00e7lar elde etti. \u00d6rne\u011fin, Birle\u015fik Krall\u0131k'taki Oxford \u00dcniversitesi ile David Co. taraf\u0131ndan ortakla\u015fa geli\u015ftirilen \u00e7ift valsli d\u00f6k\u00fcm-haddeleme makinesi, 15 m\/dk h\u0131z\u0131nda 1 mm kal\u0131nl\u0131\u011f\u0131nda \u015ferit \u00fcretebilmektedir; Norve\u00e7 Hydro Co. ve Lauenerco taraf\u0131ndan in\u015fa edilen deneysel d\u00f6k\u00fcm-haddeleme makinesinde ise levhan\u0131n kal\u0131nl\u0131\u011f\u0131 2 mm'ye yak\u0131nd\u0131r veya daha incedir, h\u0131z 10 m\/dk'ya ula\u015fabilir ve \u00fcretim kapasitesi 2 kat art\u0131r\u0131labilir; Levhan\u0131n kal\u0131nl\u0131\u011f\u0131 2 mm'ye yak\u0131n veya daha incedir, h\u0131z 10 m\/dk'ya ula\u015fabilir ve \u00fcretim kapasitesi 2 kat art\u0131r\u0131labilir; Hunter Co. ve Noranda1, 1993 y\u0131l\u0131n\u0131n ba\u015flar\u0131nda 1 mm kal\u0131nl\u0131\u011f\u0131nda bir d\u00f6k\u00fcm-haddelenmi\u015f levha geli\u015ftirdi; Frans\u0131z Pechiney Co. ise Jumbo3C d\u00f6k\u00fcm ve haddeleme tesisinde 2-3 mm kal\u0131nl\u0131\u011f\u0131nda ve 1,2 m geni\u015fli\u011finde ince \u015feritler \u00fcretmektedir.<\/p>\n

\"Ultra<\/p>\n

Bu teknolojilerin uygulanmas\u0131, sadece levha kal\u0131nl\u0131\u011f\u0131n\u0131 azalt\u0131p \u00fcretim h\u0131z\u0131n\u0131 art\u0131rmakla kalmaz, ayn\u0131 zamanda A1 serisi d\u00f6k\u00fcm ala\u015f\u0131mlar\u0131, al\u00fcminyum rulman ala\u015f\u0131mlar\u0131, metal matrisli kompozit malzemeler, \u00e7inko ala\u015f\u0131mlar\u0131 ve M i\u00e7eri\u011fi 5%\u2019ye kadar \u00e7\u0131kan dural\u00fcminyum ala\u015f\u0131mlar\u0131 gibi daha fazla \u00e7e\u015fit ala\u015f\u0131m\u0131n \u00fcretilmesini de m\u00fcmk\u00fcn k\u0131lar, vb. gibi daha fazla \u00e7e\u015fitlilikte ala\u015f\u0131m \u00fcretilmesini m\u00fcmk\u00fcn k\u0131lm\u0131\u015f ve yeni malzemelerin geli\u015ftirilmesine olanak sa\u011flam\u0131\u015ft\u0131r. Ayn\u0131 zamanda, levha kalitesi de iyile\u015ftirilmi\u015ftir. Y\u00fcksek h\u0131zl\u0131 d\u00f6k\u00fcm ve haddelemenin y\u00fcksek so\u011fuma h\u0131z\u0131 nedeniyle elde edilen kristal taneleri incedir ve kontrol seviyesinin iyile\u015ftirilmesi sayesinde merkez hatt\u0131 ayr\u0131\u015fmas\u0131 ve yatay dalgalanmalar gibi y\u00fczey kalitesi sorunlar\u0131 ortadan kald\u0131r\u0131lm\u0131\u015ft\u0131r; b\u00f6ylece d\u00f6k\u00fcm-haddelenmi\u015f \u00fcr\u00fcnler, y\u00fcksek kalite gereksinimleri olan baz\u0131 durumlarda kullan\u0131labilmektedir. \u00d6rne\u011fin, teneke kutu imalat\u0131nda kullan\u0131lan al\u00fcminyum malzemeler, matbaa \u015firketleri i\u00e7in PS levha al\u00fcminyum levha tabanlar\u0131, \u0131s\u0131 e\u015fanj\u00f6r\u00fc \u0131s\u0131 al\u0131c\u0131lar\u0131, 14\u03bcm kal\u0131nl\u0131\u011f\u0131ndaki ev tipi al\u00fcminyum folyolar, 7\u03bcm kal\u0131nl\u0131\u011f\u0131nda derin i\u015flenmi\u015f sigara al\u00fcminyum folyolar\u0131, elektronik end\u00fcstrisindeki elektrolitik kondansat\u00f6rler i\u00e7in y\u00fcksek gerilim anot al\u00fcminyum folyolar\u0131, in\u015faat end\u00fcstrisi i\u00e7in ekstr\u00fczyonlu dekoratif al\u00fcminyum profiller, otomobillerde lehimleme ama\u00e7l\u0131 al\u00fcminyum ala\u015f\u0131ml\u0131 kompozit malzemeler gibi. Bu, al\u00fcminyum i\u015fleme end\u00fcstrisinde niteliksel bir s\u0131\u00e7rama sa\u011flayacakt\u0131r.<\/p>\n

\u00c7\u00fcnk\u00fc ultra ince y\u00fcksek h\u0131zl\u0131 d\u00f6k\u00fcm ve haddeleme i\u015flemleri, k\u00fct\u00fck kalitesi a\u00e7\u0131s\u0131ndan y\u00fcksek gereksinimler ortaya koymaktad\u0131r; ayr\u0131ca y\u00fcksek d\u00f6k\u00fcm-haddeleme h\u0131z\u0131, buna uygun h\u0131zl\u0131 so\u011futma ve kat\u0131la\u015fma h\u0131zlar\u0131n\u0131 gerektirmektedir. Buna uygun h\u0131zl\u0131 so\u011futma teknolojisinin benimsenmesi gerekmektedir ki bu da bir dizi sorunu beraberinde getirmektedir. Ayn\u0131 zamanda, k\u00fctle \u00e7ok ince oldu\u011fu i\u00e7in y\u00fczey ve i\u00e7 kaliteye ili\u015fkin standartlar \u00e7ok kat\u0131d\u0131r; bu da kontrol teknolojisine y\u00f6nelik y\u00fcksek gereksinimler ortaya koymaktad\u0131r. T\u00fcm parametrelerin en dar tolerans aral\u0131\u011f\u0131 i\u00e7inde s\u0131k\u0131 bir \u015fekilde kontrol edilmesi beklenmektedir. Bu nedenle, ekipman, kontrol teknolojisi ve proses ko\u015fullar\u0131 a\u00e7\u0131s\u0131ndan bir dizi iyile\u015ftirme yap\u0131lmal\u0131d\u0131r.<\/p>\n

\"Ultra<\/p>\n

D\u00f6k\u00fcm ve haddeleme sekt\u00f6r\u00fcn\u00fcn \u00f6nde gelen kurulu\u015flar\u0131 taraf\u0131ndan geli\u015ftirilen ultra ince, y\u00fcksek h\u0131zl\u0131 d\u00f6k\u00fcm ve haddeleme teknolojilerine bak\u0131ld\u0131\u011f\u0131nda, bu teknolojilerde a\u015fa\u011f\u0131daki yeni uygulamalar g\u00f6ze \u00e7arpmaktad\u0131r:<\/p>\n

(1) Kal\u0131nl\u0131k ve sac \u015feklinin s\u0131k\u0131 bir \u015fekilde kontrol edilebilmesi amac\u0131yla, d\u00f6k\u00fcm ve haddeleme tesisine hidrolik hadde aral\u0131\u011f\u0131 kontrol sistemi kurulmu\u015ftur; bu sistem, sabit hadde aral\u0131\u011f\u0131 ayar\u0131, eksantrik telafisi ve otomatik nozul kayd\u0131rma mekanizmas\u0131 sa\u011flar.
\n(2) \u015eunlar i\u00e7in yeni \u015fekiller ve yeni malzemeler geli\u015ftirmek: tekerlek ucu ve nozullar<\/a>. Termodinamik modele g\u00f6re, yaz\u0131l\u0131m, t\u00fcm noz\u00fcl\u00fcn plakan\u0131n geni\u015fli\u011fi boyunca homojen bir ak\u0131\u015fa sahip olmas\u0131 i\u00e7in t\u0131pa ve noz\u00fcl bo\u015flu\u011funun \u015feklini belirlemek amac\u0131yla kullan\u0131l\u0131r. Ayn\u0131 zamanda, noz\u00fcl\u00fcn montaj\u0131 ve ayarlamas\u0131 kolay olmal\u0131 ve geli\u015ftirilen yeni malzeme kolayca hasar g\u00f6rmemelidir; b\u00f6ylece hasarl\u0131 d\u00f6k\u00fcm noz\u00fcl\u00fcnden kaynaklanan kal\u0131nt\u0131lar\u0131n eriyi\u011fi kirletmesi \u00f6nlenir.
\n(3) Silindire yap\u0131\u015fmay\u0131 \u00f6nlemek amac\u0131yla, al\u00fcminyum ala\u015f\u0131m\u0131na az miktarda kalay ilave eden yeni bir ya\u011flama y\u00f6ntemi geli\u015ftirilmi\u015ftir.
\n(4) Erimi\u015f metal besleme sistemini optimize ederek, d\u00f6k\u00fcm-haddelenmi\u015f k\u00fct\u00fc\u011f\u00fcn geni\u015fli\u011fi boyunca ak\u0131\u015f h\u0131z\u0131 ve s\u0131cakl\u0131\u011f\u0131n homojen olmas\u0131n\u0131 sa\u011flay\u0131n (s\u0131cakl\u0131k fark\u0131 \u2264\u00b12\u2103).
\n(5) Silindir tepesinin uygun olmas\u0131n\u0131 sa\u011flamak ve kay\u0131\u015f ile silindir aras\u0131ndaki temas ko\u015fullar\u0131n\u0131 iyile\u015ftirmek.
\n(6) T\u00fcm silindir sisteminin s\u0131cakl\u0131\u011f\u0131n\u0131 homojen hale getirmek i\u00e7in silindir g\u00f6be\u011fi sirk\u00fclasyonlu so\u011futma sistemini iyile\u015ftirin. Pechiney Co., d\u00f6k\u00fcm silindirinin giri\u015fi ile \u00e7\u0131k\u0131\u015f\u0131 aras\u0131ndaki s\u0131cakl\u0131k fark\u0131n\u0131 azaltmak amac\u0131yla, su \u00e7\u0131k\u0131\u015f\u0131 ile su giri\u015fi aras\u0131nda d\u00f6n\u00fc\u015f\u00fcml\u00fc olarak ge\u00e7i\u015f yapan yeni bir so\u011futma y\u00f6ntemi geli\u015ftirmi\u015ftir.
\n(7) Yeni silindir k\u0131l\u0131f\u0131 malzemeleri geli\u015ftirmek.
\n(8) D\u00f6k\u00fcm noz\u00fcl\u00fcn\u00fcn geriye kayma mesafesini art\u0131r\u0131n, d\u00f6k\u00fcm h\u0131z\u0131n\u0131 y\u00fckseltin ve s\u0131cak noktalar\u0131n olu\u015fmas\u0131n\u0131 \u00f6nleyin.
\n(9) Silindir i\u00e7in harici so\u011futma teknolojisini benimsemek.
\n(10) Ultra ince y\u00fcksek h\u0131zl\u0131 d\u00f6k\u00fcm ve haddeleme teknolojisi i\u00e7in hayati \u00f6nem ta\u015f\u0131yan s\u0131v\u0131 seviyesi dalgalanmas\u0131n\u0131 dar bir aral\u0131kta (<\u00b10,5 mm) s\u0131k\u0131 bir \u015fekilde kontrol etmek \u00fczere yeni bir s\u0131v\u0131 seviyesi kontrol sistemi geli\u015ftirmek.
\n(11) Yuvarlanma kuvveti \u00f6l\u00e7\u00fcm\u00fc ve kontrol\u00fc.
\n(12) D\u00f6k\u00fcm ve haddeleme s\u00fcre\u00e7leri s\u0131ras\u0131nda, programlanabilir mant\u0131k denetleyicileri ve kapal\u0131 devre kontrol sistemleri kullan\u0131larak t\u00fcm \u00fcretim hatt\u0131 tamamen otomatikle\u015ftirilmi\u015ftir.<\/p>","protected":false},"excerpt":{"rendered":"

Ultra-thin high-speed casting and rolling technology aims to increase production speed, reduce slab thickness, improve slab quality, further refine grains, increase yield limit, corrosion resistance, impact resistance, reduce plate thickness and improve plate shape, and increase productivity, to reduce the number of subsequent cold rolling, and even achieve the goal of near net shape casting. […]<\/p>\n","protected":false},"author":1,"featured_media":3435,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[],"class_list":["post-3434","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nUltra-Thin Casting and Rolling Tefhnology for Aluminum Processing<\/title>\n<meta name=\"description\" content=\"Ultra-thin high-speed casting and rolling technology aims to increase production speed, reduce slab thickness, improve slab quality.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.aluminiumceramicfiber.com\/tr\/ultra-thin-casting-and-rolling\/\" \/>\n<meta property=\"og:locale\" content=\"tr_TR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Ultra-Thin Casting 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