{"id":4390,"date":"2020-11-20T01:04:02","date_gmt":"2020-11-20T01:04:02","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=4390"},"modified":"2020-11-20T01:04:02","modified_gmt":"2020-11-20T01:04:02","slug":"how-to-prevent-bubbles-on-aluminum","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/tr\/how-to-prevent-bubbles-on-aluminum\/","title":{"rendered":"Al\u00fcminyumda Kabarc\u0131klar\u0131n Olu\u015fmas\u0131n\u0131 Nas\u0131l \u00d6nleyebiliriz?"},"content":{"rendered":"

Al\u00fcminyum ala\u015f\u0131ml\u0131 kal\u0131p d\u00f6k\u00fcmlerinin y\u00fczeyinde, \u00f6zellikle ince cidarl\u0131 kapak \u00fcr\u00fcnlerinde, genellikle farkl\u0131 boyutlarda kabarc\u0131klar g\u00f6r\u00fcl\u00fcr. Bunun nedeni nedir? Al\u00fcminyumdaki kabarc\u0131klar\u0131 nas\u0131l \u00f6nleyebilir ve \u00e7\u00f6zebiliriz? Gelin, bu konuyu k\u0131saca inceleyelim.<\/p>\n

Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm par\u00e7alar\u0131n\u0131n y\u00fczeyindeki kabarc\u0131klar genellikle \u00fcr\u00fcn\u00fcn i\u00e7 giri\u015finden uzak olan ucunda g\u00f6r\u00fcl\u00fcr. Bazen d\u00f6k\u00fcm\u00fcn \u0131s\u0131l i\u015fleminden sonra da kabarc\u0131klar ortaya \u00e7\u0131kar. Baz\u0131 kabarc\u0131klar\u0131n i\u00e7inde testereyle kesildikten sonra siyah renkli kirlilikler bulunurken, baz\u0131lar\u0131 ise gazdan olu\u015fur.<\/p>\n

Kabarc\u0131klar\u0131n \u00f6zellikleri \u015funlard\u0131r: D\u00f6k\u00fcm\u00fcn y\u00fczeyinde pirin\u00e7 tanesi b\u00fcy\u00fckl\u00fc\u011f\u00fcnde bir \u015fi\u015fkinlik g\u00f6r\u00fcl\u00fcr ve y\u00fczey tabakas\u0131n\u0131n alt\u0131nda bir bo\u015fluk olu\u015fur. \u00c7ak\u0131l p\u00fcsk\u00fcrtme veya kum p\u00fcsk\u00fcrtme i\u015fleminden sonra, bu b\u00f6lge gev\u015fek veya i\u00e7b\u00fckey bir g\u00f6r\u00fcn\u00fcm al\u0131r.<\/p>\n

\"Al\u00fcminyumda<\/p>\n

Al\u00fcminyumda kabarc\u0131klar\u0131n nas\u0131l \u00f6nlenece\u011fi ve giderilece\u011fi konusunda a\u015fa\u011f\u0131daki analiz yap\u0131lm\u0131\u015ft\u0131r:<\/strong><\/p>\n

\u0130nsan fakt\u00f6r\u00fc<\/strong><\/p>\n

\u2460 \u015eu ay\u0131r\u0131c\u0131 madde<\/a> \u00c7ok fazla p\u00fcsk\u00fcrt\u00fclm\u00fc\u015f m\u00fc? Ayr\u0131\u015ft\u0131r\u0131c\u0131 madde b\u00fcy\u00fck miktarda gaz i\u00e7erdi\u011finden, miktar\u0131 fazla olursa d\u00f6k\u00fcmden \u00f6nce tamamen yan\u0131p bitmez; bu durumda u\u00e7ucu gaz, d\u00f6k\u00fcm\u00fcn y\u00fczeyini kaplar, bu nedenle ayn\u0131 ko\u015fullar alt\u0131nda baz\u0131 i\u015f\u00e7ilerin \u00fcr\u00fcnlerinde daha fazla g\u00f6zenek olu\u015fmas\u0131n\u0131n nedenlerinden biri, az miktarda hava i\u00e7eren bir kal\u0131p ay\u0131r\u0131c\u0131 se\u00e7mek, ince ve d\u00fczg\u00fcn bir tabaka halinde uygulamak ve yanma i\u015fleminden sonra kal\u0131b\u0131 kapatmakt\u0131r;<\/p>\n

\u2461Ta\u015fma olu\u011fu ve egzoz kanal\u0131 s\u0131k s\u0131k temizlenmemektedir;<\/p>\n

\u2462Kal\u0131p \u00e7ok erken mi a\u00e7\u0131l\u0131yor;<\/p>\n

\u2463 Hay\u0131r. Kal\u0131p \u00f6nceden \u0131s\u0131t\u0131l\u0131r ve her bir par\u00e7an\u0131n yava\u015f ve e\u015fit bir \u015fekilde \u0131s\u0131nmas\u0131 sa\u011flan\u0131r; b\u00f6ylece bo\u015fluk ve \u00e7ekirde\u011fin y\u00fczey s\u0131cakl\u0131\u011f\u0131 180\u2103\uff5e260\u2103 olur;<\/p>\n

\u2464\u00d6n \u0131s\u0131tma cihaz\u0131 yoksa, al\u00fcminyum ala\u015f\u0131m malzemesinin \u00f6n \u0131s\u0131tma amac\u0131yla bo\u015flu\u011fa yava\u015f\u00e7a itilmesi mi, yoksa ba\u015fka y\u00f6ntemlerle \u0131s\u0131t\u0131lmas\u0131 m\u0131;<\/p>\n

\u2465Temiz al\u00fcminyum s\u0131v\u0131s\u0131n\u0131n al\u0131n\u0131p al\u0131nmad\u0131\u011f\u0131 ve oksit tabakas\u0131n\u0131n pres odas\u0131na enjekte edilip edilmedi\u011fi;<\/p>\n

\u2466Erimi\u015f metal pres odas\u0131na d\u00f6k\u00fcl\u00fcr d\u00f6k\u00fclmez, enjeksiyonun ger\u00e7ekle\u015ftirilip ger\u00e7ekle\u015ftirilmedi\u011fi ve s\u0131cakl\u0131\u011f\u0131n d\u00fc\u015f\u00fcr\u00fcl\u00fcp d\u00fc\u015f\u00fcr\u00fclmedi\u011fi;<\/p>\n

\u2467So\u011futma ve kal\u0131p a\u00e7ma; farkl\u0131 \u00fcr\u00fcnlere g\u00f6re kal\u0131p a\u00e7ma s\u00fcresinin se\u00e7ilip se\u00e7ilmeyece\u011fi;<\/p>\n

\u2468 Operat\u00f6r\u00fcn bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm s\u00fcrecine s\u0131k\u0131 s\u0131k\u0131ya uyup uymad\u0131\u011f\u0131;<\/p>\n

\u2469 Nicel d\u00f6k\u00fcm\u00fcn kullan\u0131l\u0131p kullan\u0131lmayaca\u011f\u0131 ve d\u00f6k\u00fcm miktar\u0131n\u0131n nas\u0131l belirlenece\u011fi.<\/p>\n

Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm kal\u0131b\u0131ndaki fakt\u00f6rler<\/strong><\/p>\n

\u2460Kapak konumu ve k\u0131lavuz \u015fekli uygun de\u011filse, bu durum erimi\u015f metalin kal\u0131p bo\u015flu\u011funa girmesine ve \u00f6nden \u00e7arpma ile girdap olu\u015fmas\u0131na neden olabilir (girdap s\u0131k\u0131\u015fmas\u0131n\u0131 \u00f6nlemek i\u00e7in enjeksiyon h\u0131z\u0131n\u0131 d\u00fc\u015f\u00fcrmek);<\/p>\n

\u2461Ko\u015fucu \u015feklinin tasar\u0131m\u0131 hatal\u0131 m\u0131;<\/p>\n

\u2462\u015eu Launder Kap\u0131s\u0131<\/a> h\u0131z \u00e7ok y\u00fcksek, bu da t\u00fcrb\u00fclansa neden oluyor;<\/p>\n

\u2463Egzoz ak\u0131\u015f\u0131 d\u00fczg\u00fcn de\u011fil mi;<\/p>\n

\u2464Z\u0131mban\u0131n \u00fczerinde a\u015f\u0131r\u0131 miktarda ya\u011f olup olmad\u0131\u011f\u0131 veya yan\u0131k izi bulunup bulunmad\u0131\u011f\u0131; bu da gaz olu\u015fumunun nedenlerinden biridir;<\/p>\n

\u2465Egzoz kanal\u0131 yanl\u0131\u015f konumland\u0131r\u0131lm\u0131\u015f, bu da egzoz ko\u015fullar\u0131n\u0131n k\u00f6t\u00fc olmas\u0131na neden oluyor;<\/p>\n

\u2466 Ta\u015fma kanal\u0131n\u0131n alan\u0131 yeterince geni\u015f mi, t\u0131kanm\u0131\u015f m\u0131, konumu son doldurma noktas\u0131nda m\u0131 bulunuyor, kal\u0131b\u0131n tahliye k\u0131sm\u0131 s\u0131k s\u0131k temizleniyor mu; bunlar, kal\u0131p ay\u0131r\u0131c\u0131 maddenin t\u0131kanmas\u0131 nedeniyle tahliye etkisinin kaybedilmesini \u00f6nlemek i\u00e7in;<\/p>\n

\u2467 Kal\u0131p s\u0131cakl\u0131\u011f\u0131 \u00e7ok d\u00fc\u015f\u00fck m\u00fc;<\/p>\n

\u2468Mant\u0131ks\u0131z bir bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm tasar\u0131m\u0131 nedeniyle havaland\u0131r\u0131lmas\u0131 zor olan herhangi bir par\u00e7a var m\u0131;<\/p>\n

\u2469Ta\u015fma deli\u011finin toplam kesit alan\u0131, i\u00e7 kapak\u00e7\u0131\u011f\u0131n toplam kesit alan\u0131n\u0131n 60%\u2019sinden az m\u0131d\u0131r ve c\u00fcruf giderme etkisi yetersiz mi?.<\/p>\n

Bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm parametreleri ve i\u015fletme teknolojisi ile ilgilidir: <\/strong><\/p>\n

\u2460 Farkl\u0131 \u00fcr\u00fcnlere g\u00f6re proses parametrelerinin se\u00e7ilip se\u00e7ilmeyece\u011fi (al\u00fcminyum d\u00f6k\u00fcm s\u0131v\u0131 s\u0131cakl\u0131\u011f\u0131 630-670\u00baC), bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm proses parametrelerinin, \u00f6zellikle enjeksiyon h\u0131z\u0131n\u0131n makul bir \u015fekilde se\u00e7ilmesi ve y\u00fcksek h\u0131z ge\u00e7i\u015finin ba\u015flang\u0131\u00e7 noktas\u0131n\u0131n ayarlanmas\u0131;<\/p>\n

\u2461 Ayr\u0131\u015ft\u0131r\u0131c\u0131 maddenin kal\u0131ptan \u00e7\u0131karma i\u00e7in gerekli su i\u00e7eri\u011finin azalt\u0131l\u0131p azalt\u0131lmayaca\u011f\u0131, gaz hacmi d\u00fc\u015f\u00fck bir kal\u0131p ay\u0131r\u0131c\u0131 maddenin kullan\u0131l\u0131p kullan\u0131lmad\u0131\u011f\u0131;<\/p>\n

\u2462 Ala\u015f\u0131m\u0131n erime s\u0131cakl\u0131\u011f\u0131 \u00e7ok y\u00fcksek mi;<\/p>\n

\u2463Erimi\u015f al\u00fcminyumun s\u0131cakl\u0131\u011f\u0131n\u0131n nas\u0131l belirlenece\u011fi ve termometrenin do\u011fru g\u00f6sterip g\u00f6stermedi\u011fi;<\/p>\n

\u2464Enjeksiyon h\u0131z\u0131 ve yava\u015f enjeksiyon h\u0131z\u0131n\u0131n, \u00fcr\u00fcne g\u00f6re h\u0131zl\u0131 enjeksiyon h\u0131z\u0131n\u0131n ge\u00e7i\u015f noktas\u0131na g\u00f6re zaman\u0131nda ayarlan\u0131p ayarlanmad\u0131\u011f\u0131;<\/p>\n

\u2465 K\u00fc\u00e7\u00fck par\u00e7alar\u0131 bas\u0131n\u00e7l\u0131 d\u00f6k\u00fcm yapmak i\u00e7in kullan\u0131lan makine ne kadar b\u00fcy\u00fck olursa olsun, bas\u0131n\u00e7 odas\u0131 \u00e7ok k\u00fc\u00e7\u00fckt\u00fcr. \u00dcretim uygulamalar\u0131 ve \u00f6zetlemeler sonucunda, kabarc\u0131k olu\u015fumunun nedenlerinin kabaca \u015fu \u015fekilde oldu\u011fu d\u00fc\u015f\u00fcn\u00fclmektedir: \u2460 Bas\u0131n\u00e7 odas\u0131ndaki erimi\u015f metal seviyesi \u00e7ok d\u00fc\u015f\u00fckt\u00fcr, bu da s\u00fcr\u00fcklenmeye yol a\u00e7ar ve enjeksiyon h\u0131z\u0131 \u00e7ok y\u00fcksektir; \u2461 Kal\u0131p havaland\u0131rmas\u0131 yetersizdir; Gaz giderme ve eritme s\u0131cakl\u0131\u011f\u0131 \u00e7ok y\u00fcksektir; \u2463 Kal\u0131p s\u0131cakl\u0131\u011f\u0131 \u00e7ok y\u00fcksektir; metalin kat\u0131la\u015fma s\u00fcresi yetersizdir; mukavemet yeterince geli\u015fmemi\u015ftir; d\u00f6k\u00fcm\u00fcn \u00e7\u0131kar\u0131lmas\u0131 i\u00e7in kal\u0131p \u00e7ok erken a\u00e7\u0131l\u0131r ve bas\u0131n\u00e7l\u0131 gaz genle\u015fir; \u2464 A\u015f\u0131r\u0131 miktarda kal\u0131p ay\u0131r\u0131c\u0131 ve z\u0131mba ya\u011f\u0131 kullan\u0131lmas\u0131; \u2465 Kal\u0131p i\u00e7i kanal\u0131n yetersiz a\u00e7\u0131lmas\u0131, dolum y\u00f6n\u00fcn\u00fcn de\u011fi\u015fmesi ve girdap ak\u0131m\u0131n\u0131n olu\u015fmas\u0131 sonucu s\u00fcr\u00fcklenme meydana gelir; \u2466 P\u00fcsk\u00fcrtme sonras\u0131 \u00fcfleme s\u00fcresi \u00e7ok k\u0131sad\u0131r ve kal\u0131p y\u00fczeyindeki su kurumam\u0131\u015ft\u0131r.<\/p>\n

Kabarc\u0131k olu\u015fumuna y\u00f6nelik \u00e7\u00f6z\u00fcm<\/strong><\/p>\n

Yukar\u0131daki nedenlere dayanarak, \u015funlar yap\u0131labilir:<\/p>\n

\u2460 Erimi\u015f metalin dolgunlu\u011funu art\u0131rmak i\u00e7in k\u00fc\u00e7\u00fck bas\u0131n\u00e7 odas\u0131n\u0131n \u00e7ap\u0131n\u0131 de\u011fi\u015ftirmek;<\/p>\n

\u2461 enjeksiyon s\u00fcresini uzat\u0131n, ilk a\u015famadaki enjeksiyon h\u0131z\u0131n\u0131 azalt\u0131n, d\u00fc\u015f\u00fck h\u0131z ve y\u00fcksek h\u0131z enjeksiyonu aras\u0131ndaki ge\u00e7i\u015f noktas\u0131n\u0131 de\u011fi\u015ftirin;<\/p>\n

\u2462 termal dengeyi sa\u011flamak i\u00e7in kal\u0131p s\u0131cakl\u0131\u011f\u0131n\u0131 d\u00fc\u015f\u00fcr\u00fcn;<\/p>\n

\u2463Tahliye oluklar\u0131 ve ta\u015fma oluklar\u0131 ekleyerek, ya\u011f\u0131 ve at\u0131klar\u0131 tamamen tahliye edin ve tahliye olu\u011fundaki ya\u011f ve at\u0131klar\u0131 zaman\u0131nda temizleyin;<\/p>\n

\u2464Ergitme s\u00fcrecini ayarlay\u0131n ve gaz giderme i\u015flemi<\/a>;<\/p>\n

\u2465Kal\u0131p tutma s\u00fcresini uygun \u015fekilde uzat\u0131n;<\/p>\n

\u2466Ay\u0131r\u0131c\u0131 maddenin miktar\u0131n\u0131 azalt\u0131n.<\/p>","protected":false},"excerpt":{"rendered":"

Bubbles of different sizes often appear on the surface of aluminum alloy die castings, especially on thin-walled cover products. What is the reason? How to prevent and solve bubbles on aluminum, let\u2019s make a brief analysis. The bubbles on the surface of the die-casting parts often appear on the end of the product far away […]<\/p>\n","protected":false},"author":1,"featured_media":4396,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[],"class_list":["post-4390","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nHow to Prevent Bubbles on Aluminum | Degassing Treatment<\/title>\n<meta name=\"description\" content=\"How to Prevent Bubbles on Aluminum? 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