{"id":4392,"date":"2020-11-19T13:13:10","date_gmt":"2020-11-19T13:13:10","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=4392"},"modified":"2020-11-19T13:13:10","modified_gmt":"2020-11-19T13:13:10","slug":"impurities-in-aluminum-alloy","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/tr\/impurities-in-aluminum-alloy\/","title":{"rendered":"Al\u00fcminyum Ala\u015f\u0131m\u0131ndaki Safs\u0131zl\u0131klar"},"content":{"rendered":"

Al\u00fcminyum ala\u015f\u0131m\u0131 eriyikindeki s\u0131v\u0131 safs\u0131zl\u0131klar, esas olarak yerinde olu\u015fan klor\u00fcr tuzlar\u0131ndan olu\u015fur. Klor\u00fcr tuzu, kat\u0131 veya erimi\u015f halde bulunabilir. Bir kez olu\u015ftuktan sonra, erimi\u015f al\u00fcminyumdan uzakla\u015ft\u0131r\u0131lmas\u0131 olduk\u00e7a zordur. Klor ve al\u00fcminyum, yakla\u015f\u0131k 178\u00baC\u2019de birle\u015ferek AlCl\u2083 olu\u015fturabilir. Erimi\u015f al\u00fcminyumda magnezyum bulunmuyorsa, AlCl3 h\u0131zla buharla\u015farak erimi\u015f al\u00fcminyumdan d\u0131\u015far\u0131 \u00e7\u0131kar. Erimi\u015f al\u00fcminyumda a\u011f\u0131rl\u0131k\u00e7a %0,2'den fazla magnezyum varsa, AlCl3 magnezyumla reaksiyona girerek MgCl2 olu\u015fturur. MgCl2 d\u00f6k\u00fcme kar\u0131\u015f\u0131rsa, \u00e7ok zararl\u0131 bir kirlilik maddesi olur. Benzer \u015fekilde, al\u00fcminyum s\u0131v\u0131s\u0131nda bulunan sodyum, kalsiyum, lityum ve stronsiyum da AlCl\u2083 ile reaksiyona girerek kar\u015f\u0131l\u0131k gelen klor\u00fcr tuzunu olu\u015fturur. Bu klor\u00fcr tuzlar\u0131n\u0131n saf maddeleri genellikle erime s\u0131cakl\u0131\u011f\u0131nda kat\u0131 haldedir ve magnezyum klor\u00fcr ile \u00f6tektik bir sistem olu\u015fturduktan sonra s\u0131v\u0131 bir kar\u0131\u015f\u0131m olu\u015ftururlar. Bu erimi\u015f klor\u00fcr tuzu kar\u0131\u015f\u0131mlar\u0131n\u0131 erimi\u015f al\u00fcminyumdan uzakla\u015ft\u0131rmak \u00e7ok zor bir i\u015ftir. \u00c7\u00fcnk\u00fc metal bir filtre kullan\u0131ld\u0131\u011f\u0131nda bile, birbiriyle kar\u0131\u015fmayan bu iki s\u0131v\u0131 birbirinden ayr\u0131lamaz. Bu erimi\u015f klor\u00fcr tuzunun d\u00fc\u015f\u00fck yo\u011funlu\u011fu ve k\u00fc\u00e7\u00fck par\u00e7ac\u0131k boyutu nedeniyle, erimi\u015f al\u00fcminyumda \u00e7\u00f6kelmez. C\u00fcruflama i\u015fleminde sodyum klor\u00fcr bazl\u0131 tuz ak\u0131s\u0131 kullan\u0131ld\u0131\u011f\u0131nda, ak\u0131n\u0131n bile\u015fik reaksiyonuna ve s\u0131v\u0131 fazda c\u00fcruf i\u00e7eren par\u00e7ac\u0131klar\u0131n olu\u015fumuna neden olur. Bu maddeleri kaz\u0131yarak \u00e7\u0131karmak \u00e7ok zordur. Oksitler ve c\u00fcrufla kolayca birle\u015firler. Olu\u015fan agregan\u0131n yo\u011funlu\u011fu, erimi\u015f al\u00fcminyumun yo\u011funlu\u011funa \u00e7ok benzerdir.<\/p>\n

\"Al\u00fcminyum<\/p>\n

Al\u00fcminyum ala\u015f\u0131m\u0131ndaki ve buna ba\u011fl\u0131 olarak elde edilen kal\u0131p d\u00f6k\u00fcmlerindeki safs\u0131zl\u0131klar\u0131n bir\u00e7ok zararl\u0131 etkisi vard\u0131r:<\/strong><\/p>\n

C\u00fcruf kal\u0131nt\u0131lar\u0131 metal ak\u0131\u015f\u0131n\u0131 engeller. Hatta \u00f6zellikle ince kesitlerde dolumun eksik kalmas\u0131na neden olabilir.<\/p>\n

C\u00fcruf kal\u0131nt\u0131lar\u0131, mekanik \u00f6zellikler \u00fczerinde olumsuz bir etki yaratarak akma mukavemetini, \u00e7ekme mukavemetini, uzama oran\u0131n\u0131 ve darbe dayan\u0131m\u0131n\u0131 d\u00fc\u015f\u00fcr\u00fcr.<\/p>\n

Bir\u00e7ok c\u00fcruf kal\u0131nt\u0131s\u0131 serttir ve i\u015fleme performans\u0131n\u0131 olumsuz etkiler. Y\u00fczeydeki c\u00fcruf kal\u0131nt\u0131lar\u0131, elektrokaplama, boyama, eloksal vb. gibi son i\u015flemlerin kalitesini olumsuz etkiler.<\/p>\n

C\u00fcruf kal\u0131nt\u0131lar\u0131, hidrojen g\u00f6zeneklerinin \u00e7ekirdeklenmesinin en \u00e7ok meydana geldi\u011fi yerdir. \u0130\u00e7 y\u00fczeyindeki hidrojen atomlar\u0131yla birle\u015ferek hidrojen molek\u00fclleri olu\u015fturur. Erimi\u015f metal i\u00e7inde kat\u0131 c\u00fcruf haline gelir.<\/p>\n

\"Al\u00fcminyum<\/p>\n

Erimi\u015f safs\u0131zl\u0131klar\u0131n kontrol edilmesine y\u00f6nelik y\u00f6ntem<\/strong><\/p>\n

1) C\u00fcruf k\u0131r\u0131c\u0131lar\u0131 kullanmay\u0131n, rafine edici maddeler<\/a>, erimi\u015f al\u00fcminyumun ikincil kirlenmesini \u00f6nlemek i\u00e7in b\u00fcy\u00fck miktarda sodyum klor\u00fcr i\u00e7eren gaz giderici maddeler ve kaplama maddeleri. Hem teorik ara\u015ft\u0131rmalar hem de pratik uygulamalar, ideal al\u00fcminyum eritme yard\u0131mc\u0131 maddesinin bile\u015fiminde, safs\u0131zl\u0131klar\u0131n y\u00fczeye \u00e7\u0131kmas\u0131n\u0131 ve birikmesini te\u015fvik edebilecek sodyum klor\u00fcr\u00fcn sadece az miktarda bulunmas\u0131 gerekti\u011fini ve c\u00fcruf t\u0131rm\u0131\u011f\u0131n\u0131n al\u00fcminyum i\u00e7eri\u011fi \u00e7ok d\u00fc\u015f\u00fck olan kuru toz olmas\u0131 gerekti\u011fini g\u00f6stermektedir.<\/p>\n

2) Erimi\u015f al\u00fcminyumun a\u015f\u0131r\u0131 \u0131s\u0131nma s\u0131cakl\u0131\u011f\u0131n\u0131 m\u00fcmk\u00fcn oldu\u011funca d\u00fc\u015f\u00fck tutun. Erimi\u015f klor\u00fcr\u00fcn reaksiyon s\u0131cakl\u0131\u011f\u0131ndan uzak durun. Erimi\u015f klor\u00fcr\u00fcn reaksiyon s\u0131cakl\u0131\u011f\u0131 718\u00baC-732\u00baC kadar y\u00fcksektir; bu da onun olumsuz etkilerini \u00f6nleyebilir.<\/p>\n

3) F\u0131r\u0131n y\u00fck\u00fcn\u00fcn kimyasal bile\u015fimini kontrol edin. F\u0131r\u0131n y\u00fck\u00fcnde \u00e7ok say\u0131da geri d\u00f6n\u00fc\u015ft\u00fcr\u00fclm\u00fc\u015f al\u00fcminyum k\u00fcl\u00e7e ve geri d\u00f6n\u00fc\u015f\u00fcm at\u0131\u011f\u0131 kullan\u0131l\u0131yorsa ve al\u00fcminyum s\u0131v\u0131s\u0131n\u0131 ar\u0131tmak i\u00e7in klor i\u00e7eren kimyasallar kullan\u0131l\u0131yorsa, kal\u0131nt\u0131 sodyum, kalsiyum, potasyum ve lityum konsantrasyonlar\u0131n\u0131n asgari ekonomik seviyede olmas\u0131n\u0131 sa\u011flamak gerekir. Ayn\u0131 zamanda, c\u00fcrufla\u015ft\u0131r\u0131c\u0131 ve ar\u0131tma maddesinin oran\u0131 uygun \u015fekilde art\u0131r\u0131lmal\u0131d\u0131r.<\/p>\n

4) F\u0131r\u0131n\u0131 ge\u00e7en k\u00f6pr\u00fcye bir filtre ele\u011fi takmak, ar\u0131tma amac\u0131yla toz \u00fcflemek \u00fczere \u00f6zel i\u015fleme paketine d\u00f6ner bir nozul yerle\u015ftirmek ya da ar\u0131tma amac\u0131yla \u00fcfleme yapmak \u00fczere alt k\u0131s\u0131mda bir havaland\u0131rma tapas\u0131 kullanmak, al\u00fcminyum suyunu ar\u0131tmak i\u00e7in etkili ve geli\u015fmi\u015f i\u015flemlerdir.<\/p>","protected":false},"excerpt":{"rendered":"

The liquid impurities in the aluminum alloy liquid are mainly chloride salts generated in situ. The chloride salt can be in a solid state or in a molten state. Once formed, it is very difficult to remove from molten aluminum. Chlorine and aluminum can combine to form AlCl3 at about 178\u00baC. If there is no […]<\/p>\n","protected":false},"author":1,"featured_media":4394,"comment_status":"open","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[],"class_list":["post-4392","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog"],"yoast_head":"\nImpurities in Aluminum Alloy | Method of Controlling Molten Impurities<\/title>\n<meta name=\"description\" content=\"Impurities in Aluminum Alloy have a negative impact on mechanical properties, reducing yield strength and tensile strength.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.aluminiumceramicfiber.com\/tr\/impurities-in-aluminum-alloy\/\" \/>\n<meta property=\"og:locale\" content=\"tr_TR\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" 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