g\u00f6zenekli seramik malzeme<\/a> daha sonra kurutulur ve pi\u015firilir. Petek veya petek yap\u0131lar i\u00e7in, seramik tozu ve katk\u0131 maddelerinden olu\u015fan bir kar\u0131\u015f\u0131m\u0131n bir \u015fekillendirme kal\u0131b\u0131na preslendi\u011fi, ekstr\u00fczyon ad\u0131 verilen bir plastik \u015fekillendirme y\u00f6ntemi kullan\u0131l\u0131r. Petek yap\u0131, presleme y\u00f6ntemleri kullan\u0131larak da \u00fcretilebilir.<\/p>\n![\"K\u00f6p\u00fck](\"https:\/\/aluminiumceramicfiber.com\/wp-content\/uploads\/2021\/01\/Foam-Ceramic-Filter-Manufacturing.jpg\")
<\/p>\n
K\u00f6p\u00fck Seramik Filtre \u00dcretim S\u00fcreci<\/h2>\n
S\u00fcnger Se\u00e7<\/p>\n
\u00d6ncelikle, uygun \u00f6zelliklere sahip bir polimer s\u00fcnger se\u00e7melisiniz. S\u00fcngerin g\u00f6zenek boyutu, pi\u015firme i\u015fleminden sonra elde edilecek serami\u011fin g\u00f6zenek boyutunu belirler. Ayr\u0131ca, s\u00fcnger orijinal \u015fekline geri d\u00f6nebilmeli ve serami\u011fin pi\u015firilmesi i\u00e7in gereken s\u0131cakl\u0131ktan daha d\u00fc\u015f\u00fck bir s\u0131cakl\u0131kta gaza d\u00f6n\u00fc\u015febilmelidir. Bu gereksinimleri kar\u015f\u0131layabilen polimerler aras\u0131nda poli\u00fcretan, sel\u00fcloz, polivinil klor\u00fcr, polistiren ve lateks bulunur. Tipik bir polimer s\u00fcngerin boyut aral\u0131\u011f\u0131 3,94-39,4 in\u00e7 (10-100 cm) geni\u015flik ve 0,349-3,94 in\u00e7 (1-10 cm) kal\u0131nl\u0131kt\u0131r.<\/p>\n
\u00c7amuru Haz\u0131rlay\u0131n<\/p>\n
S\u00fcnger se\u00e7ildikten sonra, seramik tozu ve katk\u0131 maddeleri suyla kar\u0131\u015ft\u0131r\u0131larak bir bulama\u00e7 haz\u0131rlan\u0131r. Seramik tozu genellikle 45 mikrondan daha k\u00fc\u00e7\u00fck boyutlu par\u00e7ac\u0131klardan olu\u015fur. Su miktar\u0131, bulamac\u0131n toplam a\u011f\u0131rl\u0131\u011f\u0131n\u0131n -40%\u2019si kadar olabilir.<\/p>\n
S\u00fcngeri suya bat\u0131r\u0131n<\/p>\n
Suya dald\u0131r\u0131lmadan \u00f6nce, s\u00fcnger genellikle havas\u0131n\u0131 \u00e7\u0131karmak i\u00e7in s\u0131k\u0131\u015ft\u0131r\u0131l\u0131r; bu i\u015flem bazen mekanik bir piston kullan\u0131larak birka\u00e7 kez tekrarlan\u0131r. \u00c7amura dald\u0131r\u0131ld\u0131\u011f\u0131nda s\u00fcnger geni\u015fleyebilir ve \u00e7amur, s\u00fcngerin bo\u015fluklar\u0131n\u0131 doldurur. \u0130stenen yo\u011funlu\u011fa ula\u015fmak i\u00e7in s\u0131k\u0131\u015ft\u0131rma\/geni\u015fletme a\u015famas\u0131 tekrarlanabilir.<\/p>\n
Fazla \u00e7amuru temizleyin<\/p>\n
S\u0131zma i\u015fleminden sonra, s\u00fcngerden 25-75% miktar\u0131nda \u00e7amur uzakla\u015ft\u0131r\u0131lmal\u0131d\u0131r. Bu i\u015flem, s\u00fcngerin kalaslar aras\u0131nda s\u0131k\u0131\u015ft\u0131r\u0131lmas\u0131, santrif\u00fcjleme veya \u00f6nceden ayarlanm\u0131\u015f silindirler kullan\u0131larak ger\u00e7ekle\u015ftirilir. Silindirler aras\u0131ndaki bo\u015fluk, uzakla\u015ft\u0131r\u0131lan miktar\u0131 belirler. Bazen, k\u00f6p\u00fc\u011f\u00fcn hala yumu\u015fak olmas\u0131 nedeniyle, emprenye edilmi\u015f k\u00f6p\u00fck bir ba\u015fka \u015fekillendirme a\u015famas\u0131ndan ge\u00e7irilir.<\/p>\n
Kurutma<\/p>\n
Daha sonra, s\u0131v\u0131 emdirilmi\u015f s\u00fcnger, \u00e7e\u015fitli y\u00f6ntemlerden biri kullan\u0131larak kurutulur: havayla kurutma, f\u0131r\u0131nda kurutma veya mikrodalga \u0131s\u0131tma. Havayla kurutma 8 ila 24 saat s\u00fcrer. F\u0131r\u0131nda kurutma, 212-1292\u00b0F (100-700\u00b0C) aral\u0131\u011f\u0131nda ger\u00e7ekle\u015ftirilir ve 15 dakika ile 6 saat aras\u0131nda tamamlan\u0131r.<\/p>\n
S\u00fcngeri Yak<\/p>\n
\u00c7amurdaki organik maddeleri uzakla\u015ft\u0131rmak ve s\u00fcngeri yakmak i\u00e7in bir ba\u015fka \u0131s\u0131tma a\u015famas\u0131 gereklidir. Bu i\u015flem, 662-1.472\u00b0F (350-800\u00b0C) aras\u0131ndaki bir s\u0131cakl\u0131kta, 15 dakika ile 6 saat aras\u0131nda, hava veya inert gaz ortam\u0131nda ger\u00e7ekle\u015ftirilir; seramik yap\u0131n\u0131n \u00e7atlamas\u0131n\u0131 \u00f6nlemek i\u00e7in \u0131s\u0131tma h\u0131z\u0131 yava\u015f ve kontroll\u00fcd\u00fcr. S\u0131cakl\u0131k, s\u00fcnger malzemesinin ayr\u0131\u015ft\u0131\u011f\u0131 s\u0131cakl\u0131\u011fa ba\u011fl\u0131d\u0131r.<\/p>\n
Pi\u015firilmi\u015f Seramikler<\/p>\n
Malzemenin hasar g\u00f6rmemesi i\u00e7in kontroll\u00fc bir h\u0131zda yo\u011funla\u015ft\u0131r\u0131lmas\u0131 amac\u0131yla seramik yap\u0131, 1.832-3.092\u00b0F (1.000-1.700\u00b0C) aral\u0131\u011f\u0131ndaki bir s\u0131cakl\u0131\u011fa \u0131s\u0131t\u0131lmal\u0131d\u0131r. Pi\u015firme d\u00f6ng\u00fcs\u00fc, serami\u011fin spesifik bile\u015fimine ve istenen nihai \u00f6zelliklere ba\u011fl\u0131d\u0131r. \u00d6rne\u011fin, bir al\u00fcmina malzemesinin 2.462\u00b0F (1.350\u00b0C) s\u0131cakl\u0131kta be\u015f saat boyunca pi\u015firilmesi gerekebilir.<\/p>","protected":false},"excerpt":{"rendered":"
There is a foam ceramic filter manufacturing process for manufacturing ceramic foam filters for casting. The polymer sponge method, which will be described in more detail here, creates an open-pore structure by impregnating a polymer sponge with a ceramic slurry, and then burning it to leave the porous ceramic. Direct foaming methods can produce open-cell […]<\/p>\n","protected":false},"author":1,"featured_media":5074,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86],"tags":[2597,2599,2596,46,2598,1485,1483,2600,1595,1594,1593],"class_list":["post-5073","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-blog","tag-alumina-ceramic","tag-alumina-ceramic-foam-filter-plate","tag-ceramic-fiber-board","tag-ceramic-foam-filter","tag-ceramic-foam-filter-for-liquid-aluminum","tag-foam-filter","tag-foam-filter-material","tag-high-grade-ceramic-foam-filters","tag-liquid-aluminum-filter","tag-molten-aluminum-filter","tag-molten-metal-filter"],"yoast_head":"\n
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