{"id":5757,"date":"2021-04-23T07:15:02","date_gmt":"2021-04-23T07:15:02","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=5757"},"modified":"2021-05-27T01:53:57","modified_gmt":"2021-05-27T01:53:57","slug":"alloy-melt-degassing","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/tr\/alloy-melt-degassing\/","title":{"rendered":"Ala\u015f\u0131m Eriyi\u011finin Gazdan Ar\u0131nd\u0131r\u0131lmas\u0131"},"content":{"rendered":"

Erimi\u015f al\u00fcminyuma ala\u015f\u0131m elementleri eklendikten sonra, ala\u015f\u0131m eriyiklerinin gazdan ar\u0131nd\u0131r\u0131lmas\u0131 ve s\u00fcz\u00fclmesi gerekir. Erimi\u015f al\u00fcminyuma ala\u015f\u0131m elementleri eklenir; bu elementler olduk\u00e7a reaktif olup eriyiklerin oksidasyon h\u0131z\u0131n\u0131 art\u0131rma e\u011filimindedir. Bu y\u00fcksek reaktiflikteki elementlerin eklenmesi, di\u011fer t\u00fcm ana ala\u015f\u0131m katk\u0131lar\u0131n\u0131n tamamlanmas\u0131ndan sonra, ar\u0131tma ak\u0131s\u0131 veya \u00e7evrimi\u00e7i gaz giderme yoluyla istenmeyen hidrojen ve c\u00fcrufun uzakla\u015ft\u0131r\u0131lmas\u0131 i\u00e7in ala\u015f\u0131m eriyiklerinin gazdan ar\u0131nd\u0131r\u0131lmas\u0131ndan sonra ger\u00e7ekle\u015fir; ard\u0131ndan al\u00fcminyum ingot d\u00f6k\u00fcl\u00fcr. Eklenecek her reaktif metal elementi erimi\u015f hale getirildikten sonra, d\u00f6k\u00fcm istasyonunun yukar\u0131s\u0131nda bulunan bir kar\u0131\u015ft\u0131rma potas\u0131nda gazdan ar\u0131nd\u0131r\u0131lm\u0131\u015f ve s\u00fcz\u00fclm\u00fc\u015f ala\u015f\u0131m eriyik ile kar\u0131\u015ft\u0131r\u0131l\u0131r. Kar\u0131\u015ft\u0131r\u0131lan ala\u015f\u0131m\u0131n d\u00f6k\u00fcmden \u00f6nce bekletilme s\u00fcresi \u00e7ok k\u0131sa oldu\u011fundan, eriyiklerin oksidasyon derecesi en aza indirilir.<\/p>\n

\"Ala\u015f\u0131m<\/p>\n

Al\u00fcminyum ala\u015f\u0131m\u0131n\u0131n k\u00fcl\u00e7e haline getirilmesi uygulamalar\u0131nda mevcut eritme y\u00f6ntemlerinde, genellikle b\u00fcy\u00fck bir eritme f\u0131r\u0131n\u0131nda al\u00fcminyum eriyi\u011fine ala\u015f\u0131m elementleri eklenir. A\u00e7\u0131k f\u0131r\u0131ndaki eriyik ile havadaki nem aras\u0131ndaki reaksiyon nedeniyle, erimi\u015f metal taraf\u0131ndan hidrojen emilir. Oksidasyon reaksiyonunu en aza indirmek amac\u0131yla, erimi\u015f metalin \u00fczerine erimi\u015f tuz ak\u0131s\u0131 uygulanmaktad\u0131r. Hatta rafinaj ak\u0131s\u0131<\/a>\u00a0kullan\u0131ld\u0131\u011f\u0131nda, eriyik i\u00e7inde y\u00fcksek konsantrasyonda hidrojen bulunur ve bu hidrojen uzakla\u015ft\u0131r\u0131lmad\u0131\u011f\u0131 takdirde, k\u00fcl\u00e7enin g\u00f6zeneklili\u011fi kabul edilemez seviyelere ula\u015f\u0131r. Bu \u201cgaz giderme\u201d i\u015flemi, genellikle klor i\u00e7eren bir gaz\u0131n eriyik i\u00e7inden ge\u00e7irilmesi yoluyla ger\u00e7ekle\u015ftirilir. Son gaz giderme i\u015flemi, bekletme f\u0131r\u0131n\u0131nda yap\u0131labilir.<\/p>\n

Lityum ala\u015f\u0131m eleman\u0131 olarak kullan\u0131ld\u0131\u011f\u0131nda, ancak t\u00fcm gaz giderme i\u015flemi tamamland\u0131ktan sonra eklenebilir. Lityum, eritme f\u0131r\u0131n\u0131na veya daha k\u00fc\u00e7\u00fck bir bekletme f\u0131r\u0131n\u0131na kat\u0131 veya s\u0131v\u0131 halde eklenir. Her iki durumda da, lityum \u00e7\u00f6z\u00fcnene kadar eriyik y\u00fczeyinin alt\u0131nda tutulmal\u0131d\u0131r.<\/p>\n

Lityum ilavesinde bir\u00e7ok zorluk bulunmaktad\u0131r. Prensip olarak, lityumun eriyik maddenin oksidasyon h\u0131z\u0131n\u0131 \u00f6nemli \u00f6l\u00e7\u00fcde art\u0131rd\u0131\u011f\u0131 tespit edilmi\u015ftir. Lityum ayr\u0131ca f\u0131r\u0131n astar\u0131ndaki refrakter malzemeleri kirletir; bu da, pahal\u0131 f\u0131r\u0131n astarlar\u0131 kullan\u0131lmad\u0131k\u00e7a f\u0131r\u0131n\u0131 lityum i\u00e7ermeyen ala\u015f\u0131mlar\u0131n eritilmesi i\u00e7in uygun hale getirmez. Ergitme ve metal transfer a\u015famalar\u0131n\u0131n tamam\u0131nda \u00f6zel refrakter malzemeler ve lityumun neden oldu\u011fu korozyona dayan\u0131kl\u0131 malzemeler kullan\u0131lmal\u0131d\u0131r. Ayr\u0131ca, lityum ilavesinden sonra, al\u00fcminyum eriyi\u011finden b\u00fcy\u00fck miktarda lityum kayb\u0131na yol a\u00e7madan etkili bir \u015fekilde gaz giderimi yap\u0131lamaz. Bu nedenle, lityum ilavesinden sonra oksidasyon h\u0131z\u0131ndaki art\u0131\u015f ve t\u00fcm metallerin k\u00fcl\u00e7ede nihai olarak kat\u0131la\u015fmas\u0131 \u00f6ncesindeki daha uzun bekletme s\u00fcresi nedeniyle, b\u00fcy\u00fck miktarda pahal\u0131 lityumun kaybedilmesi muhtemeldir ve gerekli lityum konsantrasyonu kontrol edilemez.<\/p>\n

Kar\u015f\u0131la\u015f\u0131lan bir di\u011fer sorun, lityum ilavesinden sonra eriyik taraf\u0131ndan b\u00fcy\u00fck miktarda hidrojenin emilmesidir. Lityum ilave edildikten sonra, bile\u015fimin homojenli\u011fini sa\u011flamak amac\u0131yla eriyik kar\u0131\u015ft\u0131rma i\u015flemi ger\u00e7ekle\u015ftirilir; ancak bu i\u015flem asl\u0131nda ak\u0131\u015fkan\u0131n koruyucu tabakas\u0131n\u0131 tahrip eder ve daha fazla oksidasyona ve hidrojen emilimine neden olur. Bu istenmeyen oksidasyonu kontrol etmek i\u00e7in \u00f6nerilen y\u00f6ntemlerden biri, t\u00fcm sistemi (eritme f\u0131r\u0131n\u0131, metal oluk<\/a>, (\u2026 bekletme oca\u011f\u0131 ve k\u00fcl\u00e7e istasyonu dahil) ve erimi\u015f metal \u00fczerinde kuru bir inert atmosferin sa\u011flanmas\u0131. Ne yaz\u0131k ki, bu y\u00f6ntemin uygulanmas\u0131 i\u00e7in oca\u011f\u0131n yeniden tasarlanmas\u0131 ve modifiye edilmesi gerekecektir. Bu y\u00f6ntemin kullan\u0131lmas\u0131, d\u00f6k\u00fcm i\u015flemlerinin ve ekipmanlar\u0131n\u0131n kontrol\u00fcn\u00fc ve izlenmesini de zorla\u015ft\u0131racak ve ekonomik a\u00e7\u0131dan uygulanamaz olacakt\u0131r.<\/p>","protected":false},"excerpt":{"rendered":"

After adding alloying elements to molten aluminum, the alloy melt needs degassing and filtering. Alloying elements are added to molten aluminum, and the alloying elements are highly reactive and tend to increase the oxidation rate of the melt. The addition of these highly reactive elements occurs after all other major alloy additions are completed, after […]<\/p>\n","protected":false},"author":1,"featured_media":5758,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[1],"tags":[],"class_list":["post-5757","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-uncategorized"],"yoast_head":"\nAlloy Melt Degassing with Refining Flux and Online Degassing System<\/title>\n<meta name=\"description\" content=\"After the alloy melt degassing for removing undesirable hydrogen and scum by refining flux or online degassing, then cast the aluminum ignot.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.aluminiumceramicfiber.com\/tr\/alloy-melt-degassing\/\" \/>\n<meta property=\"og:locale\" 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