{"id":8969,"date":"2023-02-27T06:06:23","date_gmt":"2023-02-27T06:06:23","guid":{"rendered":"https:\/\/www.aluminiumceramicfiber.com\/?p=8969"},"modified":"2023-02-27T06:06:23","modified_gmt":"2023-02-27T06:06:23","slug":"cause-analysis-and-measures-of-blasting-of-caster-tip","status":"publish","type":"post","link":"https:\/\/www.aluminiumceramicfiber.com\/tr\/cause-analysis-and-measures-of-blasting-of-caster-tip\/","title":{"rendered":"Tekerlek Ucunun A\u015f\u0131nmas\u0131na Neden Olan Fakt\u00f6rlerin Analizi ve \u00d6nlemler"},"content":{"rendered":"

Neden Analizi ve Patlatma \u0130\u015flemlerine \u0130li\u015fkin \u00d6nlemler Tekerlek ucu<\/a><\/p>\n

Nozul patlamas\u0131n\u0131n nedenleri<\/p>\n

Nozul patlamas\u0131, dikey levhan\u0131n d\u00f6k\u00fcm ve haddeleme i\u015flemi s\u0131ras\u0131nda, d\u00f6k\u00fcm ve haddeleme alan\u0131ndaki veya nozuldaki gaz\u0131n erimi\u015f al\u00fcminyumdan aniden d\u0131\u015far\u0131 \u00e7\u0131kmas\u0131 anlam\u0131na gelir.
\nolgu.
\nD\u00f6k\u00fcm noz\u00fcl\u00fcn\u00fcn patlamas\u0131n\u0131n iki ana \u015fekli vard\u0131r: bunlardan biri, silindir aral\u0131\u011f\u0131 y\u00f6n\u00fcnde patlamakt\u0131r; di\u011feri ise noz\u00fcl-silindir aral\u0131\u011f\u0131na do\u011fru patlamakt\u0131r.
\n(1) D\u00f6k\u00fcm noz\u00fcl\u00fcn\u00fcn hadde aral\u0131\u011f\u0131 y\u00f6n\u00fcnde meydana gelen patlama, esas olarak dikey plakan\u0131n serbest b\u0131rak\u0131ld\u0131\u011f\u0131 anda ger\u00e7ekle\u015fir ve y\u00fcksek s\u0131cakl\u0131ktaki s\u0131v\u0131 al\u00fcminyum, besleme borusundan kendili\u011finden beslenir
\n\u00c7\u0131k\u0131\u015f ak\u0131\u015f\u0131, su i\u00e7eri\u011fi y\u00fcksek olan Caster ucu ve \u0131slak silindir y\u00fczeyine temas etti\u011finde, su an\u0131nda buharla\u015f\u0131r ve hacmi binlerce kat artar.
\nSu buhar\u0131 i\u00e7eren hava k\u00fctlesi, d\u00f6k\u00fcm noz\u00fcl\u00fcn\u00fcn i\u00e7 bo\u015flu\u011fundan ya da d\u00f6k\u00fcm a\u011fz\u0131 yak\u0131n\u0131ndaki al\u00fcminyum s\u0131v\u0131 cephesinin zay\u0131f k\u0131sm\u0131ndan ge\u00e7erek an\u0131nda d\u0131\u015far\u0131 ka\u00e7ar ve bunun sonucunda
\npatlama olgusu.
\n(2) Erimi\u015f al\u00fcminyumdaki k\u00fc\u00e7\u00fck hava kabarc\u0131klar\u0131, d\u00f6k\u00fcm b\u00f6lgesinde ve a\u011f\u0131z k\u0131sm\u0131nda birikmeye devam ederek belirli bir bas\u0131nca sahip b\u00fcy\u00fck bir kabarc\u0131k olu\u015fturur.
\nBubbles, b\u00fcy\u00fck kabarc\u0131klar\u0131n d\u0131\u015far\u0131 \u00e7\u0131kmas\u0131n\u0131n iki yolu vard\u0131r. Birincisi, b\u00fcy\u00fck kabarc\u0131klar\u0131n nozul ile silindir aras\u0131ndaki al\u00fcminyum s\u0131v\u0131s\u0131n\u0131 delip ge\u00e7erek bo\u015fluktan d\u0131\u015far\u0131 \u00e7\u0131k\u0131p buharla\u015fmas\u0131d\u0131r.<\/p>\n

Membran gerilimi, nozul-silindir aral\u0131\u011f\u0131ndan d\u0131\u015far\u0131 s\u0131zarak bir patlamaya neden olur. \u0130kincisi ise, b\u00fcy\u00fck kabarc\u0131\u011f\u0131n i\u00e7 bas\u0131nc\u0131n\u0131n, d\u00f6k\u00fcm makinesinin u\u00e7 k\u0131sm\u0131n\u0131n viskozitesinden daha y\u00fcksek olmas\u0131d\u0131r.<\/p>\n

Ortak sald\u0131r\u0131, Caster'\u0131n ucunun hasar g\u00f6rmesine ve ka\u00e7mas\u0131na neden olarak bir patlamaya yol a\u00e7ar
\nNozul Patlamas\u0131n\u0131 Etkileyen Fakt\u00f6rler<\/p>\n

\"tekerlek

tekerlek ucu<\/p><\/div>\n

 <\/p>\n

1. D\u00f6k\u00fcm\u00fcn su i\u00e7eri\u011finin etkisi Tekerlek ucu<\/a> ve d\u00f6k\u00fcm\u00fcn yap\u0131\u015ft\u0131rma macununun su i\u00e7eri\u011fi Tekerlek ucu<\/a>;<\/p>\n

2. Islak silindir y\u00fczeyinin etkisi:
\nDikey plakan\u0131n silindir y\u00fczeyine grafit s\u00fcr\u00fclmesi a\u015famas\u0131nda, p\u00fcsk\u00fcrtme tabancas\u0131yla p\u00fcsk\u00fcrt\u00fclen grafit miktar\u0131 fazla olursa, grafit em\u00fclsiyonundaki nem zaman\u0131nda buharla\u015famaz,
\nSilindir y\u00fczeyinde geni\u015f bir alanda ince su damlac\u0131klar\u0131 olu\u015facak ve hatta bir dizi su damlac\u0131\u011f\u0131 bile olu\u015facakt\u0131r. Hava nemi y\u00fcksek oldu\u011funda ve silindir y\u00fczeyi d\u00fc\u015f\u00fck s\u0131cakl\u0131kla kar\u015f\u0131la\u015ft\u0131\u011f\u0131nda, s\u0131v\u0131 kapasitesi<\/p>\n

su damlac\u0131klar\u0131 olu\u015fmas\u0131 kolayd\u0131r;<\/p>\n

Dikey plaka c\u00fcrufu ta\u015f\u0131rken, \u0131slak silindir y\u00fczeyi y\u00fcksek s\u0131cakl\u0131ktaki s\u0131v\u0131 al\u00fcminyumla temas etti\u011finde, su buhar\u0131 an\u0131nda buharla\u015f\u0131r ve h\u0131zla genle\u015fir; bu durum silindir aral\u0131\u011f\u0131na kolayca girmesine neden olur
\nAk\u0131\u015f y\u00f6n\u00fc ileriye do\u011fru patlar; dikey levhan\u0131n c\u00fcruf ak\u0131\u015f s\u00fcreci s\u0131ras\u0131nda silindir y\u00fczeyinin s\u0131cakl\u0131\u011f\u0131n\u0131n yava\u015f artmas\u0131 nedeniyle, gazla\u015ft\u0131rma i\u015fleminden sonra ortaya \u00e7\u0131kan b\u00fcy\u00fck miktarda su buhar\u0131 silindire tekrar \u00e7arpar
\nBu, ince su damlac\u0131klar\u0131na yo\u011funla\u015f\u0131r; bu damlac\u0131klar, nozul silindirleri aras\u0131ndaki kenara kolayca damlayarak d\u00f6k\u00fcm kenar\u0131n\u0131n su i\u00e7eri\u011fini art\u0131r\u0131r.<\/p>\n

3. Erimi\u015f al\u00fcminyumdaki gaz i\u00e7eri\u011finin etkisi;
\nDevreye alma s\u00fcrecinde, s\u0131v\u0131la\u015ft\u0131r\u0131lm\u0131\u015f gaz\u0131n yanma \u00fcr\u00fcn\u00fc b\u00fcy\u00fck miktarda su buhar\u0131 i\u00e7erdi\u011finden, ayn\u0131 zamanda s\u0131v\u0131la\u015ft\u0131r\u0131lm\u0131\u015f gaz havada s\u0131k\u0131\u015ft\u0131r\u0131l\u0131r
\nS\u0131k\u0131\u015ft\u0131r\u0131lm\u0131\u015f havan\u0131n etkisiyle ger\u00e7ekle\u015fen yanma, oluk y\u00fczeyindeki al\u00fcminyum oksit tabakas\u0131n\u0131 s\u00fcrekli olarak \u00fcfleyerek havadaki nem ve al\u00fcminyumun hareketini h\u0131zland\u0131r\u0131r
\nS\u0131v\u0131n\u0131n reaksiyon h\u0131z\u0131, al\u00fcminyum s\u0131v\u0131s\u0131ndaki hidrojen i\u00e7eri\u011finin \u00f6nemli \u00f6l\u00e7\u00fcde artmas\u0131na neden olur; al\u00fcminyum s\u0131v\u0131s\u0131ndaki hidrojen iyonlar\u0131 noz\u00fcl\u00fcn i\u00e7 bo\u015flu\u011funa girdi\u011finde, bir yandan hidrojen
\n\u00d6te yandan, iyonlar hidrojen gaz\u0131 olu\u015fturur; d\u00f6k\u00fcm ve haddeleme alan\u0131ndaki yo\u011funla\u015fma s\u00fcreci s\u0131ras\u0131nda s\u0131cakl\u0131k d\u00fc\u015ft\u00fck\u00e7e, al\u00fcminyum s\u0131v\u0131s\u0131nda hidrojen iyonlar\u0131 yo\u011funla\u015f\u0131r.
\n\u00c7\u00f6kelme sonucu olu\u015fan hidrojen gaz\u0131, d\u00f6k\u00fcm ve haddeleme alan\u0131nda \u00e7ok say\u0131da k\u00fc\u00e7\u00fck kabarc\u0131\u011f\u0131n olu\u015fmas\u0131na neden olur ve sonunda patlar.
\nNozul patlamas\u0131n\u0131 \u00f6nlemeye y\u00f6nelik tedbirler<\/p>\n

1. Noz\u00fcl\u00fcn su i\u00e7eri\u011fini azalt\u0131n<\/p>\n

2. D\u00f6k\u00fcm silindirinin y\u00fczeyindeki nemi azalt\u0131n<\/p>\n

3. Bo\u015falt\u0131lan s\u0131v\u0131 al\u00fcminyumdaki hidrojen i\u00e7eri\u011fini azaltmak<\/p>\n

4. Dikey levhan\u0131n \u00fcretim s\u00fcrecini optimize etmek
\n\u2460 C\u00fcruf ak\u0131\u015f s\u00fcreci kontrol\u00fc: Dar levhan\u0131n dikey y\u00fcksekli\u011fi geni\u015f levhadan daha y\u00fcksek oldu\u011funda c\u00fcruf ak\u0131\u015f h\u0131z\u0131 daha y\u00fcksek olmal\u0131 ve dar levhan\u0131n dikey y\u00fcksekli\u011fi
\nAk\u0131\u015f halindeki c\u00fcrufun s\u0131cakl\u0131\u011f\u0131 geni\u015f levhan\u0131n s\u0131cakl\u0131\u011f\u0131ndan daha y\u00fcksek olmal\u0131 ve gaz\u0131n m\u00fcmk\u00fcn oldu\u011funca fazla ka\u00e7abilmesi i\u00e7in c\u00fcrufun ak\u0131\u015f s\u00fcresi olabildi\u011fince uzun olmal\u0131d\u0131r.
\n\u2461Yay\u0131nlama s\u00fcrecinin denetimi:
\nDikey kal\u0131p kal\u0131ptan \u00e7\u0131kar\u0131ld\u0131ktan sonra, kal\u0131p y\u00fczeyinin s\u00fcrekli s\u0131cak kalmas\u0131n\u0131 sa\u011flay\u0131n; bu, d\u00f6k\u00fcm noz\u00fcl\u00fcn\u00fcn i\u00e7 bo\u015fluk alan\u0131 i\u00e7in faydal\u0131d\u0131r<\/p>\n

Tropik b\u00f6lgelerden k\u00fc\u00e7\u00fck miktarlarda minik hava kabarc\u0131klar\u0131 \u00e7\u0131kmaya devam ederek, nozul patlamas\u0131 olas\u0131l\u0131\u011f\u0131n\u0131 azaltmaktad\u0131r.<\/p>","protected":false},"excerpt":{"rendered":"

Cause Analysis and Measures of Blasting of Caster tip Causes of nozzle explosion Nozzle explosion means that during the process of casting and rolling the vertical plate, the gas in the casting and rolling area or the nozzle escapes from the molten aluminum instantaneously. phenomenon. There are two main forms of casting nozzle explosion: one […]<\/p>\n","protected":false},"author":1,"featured_media":0,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[86,921],"tags":[923],"class_list":["post-8969","post","type-post","status-publish","format-standard","hentry","category-blog","category-caster-tip","tag-caster-tip"],"yoast_head":"\nCause Analysis and Measures of Blasting of Caster tip<\/title>\n<meta name=\"description\" content=\"The influence of the water content of the casting Caster tip and the water content of the bonding glue of the casting Caster tip.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.aluminiumceramicfiber.com\/tr\/cause-analysis-and-measures-of-blasting-of-caster-tip\/\" \/>\n<meta property=\"og:locale\" content=\"tr_TR\" \/>\n<meta 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