Tag Archives: Foam Ceramic Filter Manufacturing Process

Aluminium foundries ceramic filter is a very economical and effective filter that can filter out non-metallic solid inclusions in aluminum and aluminum alloy melts. The ceramic foam filter plate adopts a three-dimensional network structure and connected pores of organic foam sponge as a carrier, which invades the special ceramic slurry with thixotropy, and adopts a […]

According to the molten Al filtration method, the molten Al is passed through a refractory ceramic foam filter to remove inclusions. Larger inclusion particles can be removed from the molten Al. However, it is difficult to remove small inclusion particles of 100 μm or smaller that account for most of the inclusions. In particular, it […]

Today’s aluminum industry requires strict metal quality standards to prevent parts failure in key components of automobiles, airplanes, and machinery. Filtration is the last online metal treatment performed before molten aluminum casting. To control the flow rate and reduce the level of inclusions entering the filter system, many other upstream processing stages are required, all […]

Ceramic foam filter is a particularly useful filter in the filtration of molten metal. Ceramic foam filter manufacturing process is simple, immers the polyurethane foam in the ceramic slurry, and fires the polyurethane foam. It can make porous, hard, self-sustaining ceramic foam filter products. Ceramic Foam Filter Manufacturing Process The flexible foam material is impregnated […]

Alumina CFF filtration is widely used in molten aluminum purification, ceramic foam filter is the most cost-effective filtration media. Alumina CFF Filtration 1. It can effectively eradicate large inclusions in molten aluminum. 2. It can remove small inclusions of a few micrometers in size that are incapable of conventional processes in molten aluminum. At the […]

The ceramic foam filter has a network pore structure, has a certain strength, can withstand the pressure difference of the metal liquid level and the impact of the metal flow, but it is brittle and fragile. Because this material has a precise structure, uniform quality, and has a great surface area, so the ceramic filter […]

The technology of removing non-metallic inclusions in the molten aluminum alloy, adopting the furnace flux treatment, and the technology of molten alu foam ceramic filter filtration outside the furnace has long become an important method for the purification of molten aluminum. Reflected in the alloying, purification, and refinement processing technology of the smelting process. The […]

After using the ceramic foam filter for metal casting, the rectifying effect of the ceramic foam filter can be fully demonstrated. The molten metal flowing through the ceramic foam filter has a trickle and converges into the mainstream of laminar flow. The laminar flow state of molten metal fills smoothly, avoiding the secondary oxidation and […]

Ceramic foam filter molten metal filtration has great advantages in reducing production costs and improving product quality. In addition, ceramic foam filters are used to purify molten aluminum. It is arranged horizontally in the CFF filter box, that is, between the launder and the casting well. Moreover, a ceramic foam filter plate can effectively filter […]

Foam ceramic filter board has advantages: high dimensional accuracy, high mechanical strength, stable chemical composition, corrosion resistance to liquid aluminum and its alloys, no phosphorus and environmental friendliness, purifying aluminum liquid, improving aluminum quality, reducing defects, reducing defective rate, reducing cost, increasing production efficiency, and using simple and flexible size from 40mm to 600mm to […]